Iveco EuroCargo (12 to 26 t). Manual — part 76

Figure 74

Figure 75

33661

Figure 76

Assemble sealing gasket (1) and bushes (2) into drive case (3)
with a suitable beater.

EXTERNAL CONTROL BOX ASSEMBLY

Figure 77

Figure 78

Figure 79

Extract, from the control box (3), sealing gasket (1) and bushes
(2) with a suitable beater.

33661

33660

Extract, from the control shaft (2), control selector (1) and
box (3).

33657

Unscrew screws (1) and disassemble cover (2).

33658

Unscrew screw (1) and remove spacer, upper cup (3) and
spring (2). Remove lower cup.

78167

Remove the snap ring (4) and use a punch tool (5) having the
right diameter to push the extraction washer (1) and remove
flexible plugs (2) and (3).

E

URO

C

ARGO

T

ECTOR

12-26 t

150

GEARBOX 2895.9

Base - February 2003

Figure 80

Figure 81

Figure 82

Figure 83

33660

Tighten control shaft (2) in a clamp and assemble thereon box
(3) and control selector (1).

78168

Insert the extraction washer (1) and use a punch tool having
the right diameter to install the first plug (2). Install the second
plug (3) and the snap ring (4).

71880

Upon assembling, the drive shaft must be assembled
with the reference arrow (1) facing upwards.

!

78169

!

During installation, plug cuts shall be opposed by 180

°

(see detail A).
The bigger plug cut shall face the control selector (1)
milled area (see detail B).

E

URO

C

ARGO

T

ECTOR

12-26 t

GEARBOX 2895.9

151

Base - February 2003

33657

Clean joining surfaces of control box and cover (2) and apply
”LOCTITE 510” adhesive on one of the two components.
Assemble cover (2) and tighten screws (1) at a torque of 36.5
Nm (3.7 kgm).
Apply threading sealer LOCTITE 270 on the screws (1).

33658

Install the spring (2), the upper cap (3), the spacer and the
screw (1) and apply threading sealer LOCTITE 270 on the
screw itself.
Tighten the screw (1) to 30 Nm (3.1 kgm).

33663

Assemble lower cup (1).

Figure 84

Figure 85

Figure 86

78170

Figure 87

Figure 88

Install the pin (2), the spring (1) and apply sealer ”LOCTITE
518” (

→).

33655

Install the cover (2) and tighten the screws to 19 Nm (1.9
kgm).
Apply sealer ”LOCTITE 675” and refit the plug (1).

Figure 89

79445

Apply ”LOCTITE 518” sealant, mount epicyclic reduction gear
control valve (2), fasten screws (1) and tighten them to the
specified torque.

E

URO

C

ARGO

T

ECTOR

12-26 t

152

GEARBOX 2895.9

Base - February 2003

72458

Figure 90

SLOW GEAR ENGAGEMENT (1

st

— 2

nd

— 3

rd

— 4

th

— 5

th

AND REVERSE GEAR)

Operating diagrams about pneumatic epicyclic reduction gear drive circuit

Air coming from services tank, passing through a reduction gear, is reduced to the pressure of 6.5

÷ 6.9 bars and reaches consent

valve at union I.

By pressing the clutch, operate on the gearbox lever to engage a gear (1-2-3-4-5-RG); cam (A) is moved upwards and pushes pin
(B) leftwards.

The pin abuts on piston (C) valve and by lifting it, closes the supply to union 21.

By discharging air contained into the cylinder through the vent hole (D), air will then go out of union 22 thereby keeping gearbox
piston in slow gears.

E

URO

C

ARGO

T

ECTOR

12-26 t

GEARBOX 2895.9

153

Base - February 2003

EPICYCLIC REDUCTION GEAR ASSEMBLY

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Текст

Политика конфиденциальности