Iveco EuroCargo (12 to 26 t). Manual — part 42

YES

YES

YES

NO

Fork hardening on rod.

Disassemble gearbox case and search for the hardening
reason; carry out the suitable repairs.

Sliding sleeves obstructed when displacing.

Check and carry out suitable repairs.

Unsuitable lubricating oil quality inserted into the case.

Discharge the oil and refill with TUTELA ZC 90 oil.

3

NO

YES

YES

NO

Worn synchronising rings.

Check gears and sliding sleeves for gears engagement,
replacing the deteriorated ones; replace synchronising
rings.

Faulty epicyclic reduction gear operation (gearbox
2870.9).

Check and replace the deteriorated parts.

GEARS ENGAGEMENT DIFFICULTY

AND HARDNESS

E

URO

C

ARGO

T

ECTOR

12-26 t

4

GEARBOX

Base - February 2003

The gears-controlling tie-rods bearing support is secured in the same chassis point on all models in the EuroCargo range, while the
adjustment tie-rod reaction plate is secured to the gearbox gears control in different positions according to the gearbox itself.

Figure 1

62590

62591

1. Gears control lever — 2. Reaction plate secured to gears control — 3. Adjustment tie-rod — 4. Bearing support —

5. Adjustable fixed tie-rod — 6. Telescopic tie-rod — 7. Gears lever

Gearbox control tie-rods adjustment

Figure 2

- Check or position, if disassembled, the gears control lever

on the transverse control: upon assembling the lever, the
milling (1) must correspond with the reference notch (2)
punched on the transverse shaft;

- position the gearbox in idle;

- in order to be sure about such operation, it is enough to

longitudinally push the transverse rod: if the rod performs
the movement, it means that it is in idle.

E

URO

C

ARGO

T

ECTOR

12-26 t

GEARBOX

5

Base - February 2003

62592

62593

70993

70994

Figure 3

Figure 4

Figure 5

Figure 6

- It is necessary that the gearbox remains in such a

condition for the whole operation. In order to be sure of
that, in place of the Idle-R.M. switch, a screw can be
applied with equal sizes (M 16x1.5 mm) with its bit
chamfered at 60

° that, completely screwed, blocks any

transverse rod movement for gearboxes 2855.6 and
2865.6 and the internal controls for gear boxes 2870.9
and 2895.9; it is anyhow sufficient to check whether the
neutral condition remains during the different stages
(avoiding any forcing on the lever);

- position the reaction plate on gears control and screw the

securing screws without completely tightening them;

- check/adjust the length (X) of the gearbox control

reaction tie-rod that must be 329 mm;

MODELS 120EL17

MODELS 120EL21

MODELS 130E18 - 150E21 - 180E21

Figure 7

70992

633.5

± 0.75 mm

706

± 0.75 mm

722.5

± 0.75 mm

- verify/adjust the fixed adjustable tie-rod length complying

with the shown dimensions (see Figures 5, 6, 7 and 8) with
a

± 0.75 mm tolerance (corresponding to 1/2 threading

turns).

E

URO

C

ARGO

T

ECTOR

12-26 t

6

GEARBOX

Base - February 2003

70995

Figure 8

Figure 9

MODELS 130E24-28 - 150E24-28 - 260E28KE -

180E24-28

62595

- close securing screws (1) of the reaction plate (2) on gear

control;

- loosen the screw previously inserted to block the gearbox

in idle position and refit the Idle-R.G. switch.

780.5

± 0.75 mm

E

URO

C

ARGO

T

ECTOR

12-26 t

GEARBOX

7

Base - February 2003

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Текст

Политика конфиденциальности