Iveco EuroCargo (12 to 26 t). Manual — part 70
E
URO
C
ARGO
T
ECTOR
12-26 t
126
GEARBOX 2895.9
Base - February 2003
GEARBOX
2895.9
Type
Mechanical
Gears
9 forward gears and reverse gear
Gears engagement control
Mechanical
Power takeoff
On request
Gears engagement:
1
st
2
nd
⇒
3
rd
4
th
⇒
5
th
Free-ring synchronizer
Double-cone synchronizer
Free-ring synchronizer
4
th
⇒
5
th
6
th
⇒
7
th
h
h
Free-ring synchronizer
Double-cone synchronizer
8
th
⇒
9
th
Reverse gear
Free-ring synchronizer
Quick-connection type
eve se gea
Gears anti-disengagement
Quick connection type
Sliding sleeve holding through rollers and
springs.
Gears
Helical toothing
Gear ratio
First
1 : 13.56
Second
1 : 9.00
Third
1 : 6.54
Fourth
1 : 4.76
Fifth
1 : 3.54
Sixth
1 : 2.53
Seventh
1 : 1.84
Eighth
1 : 1.34
Ninth
1 : 1.00
Reverse gear
1 : 13.15
Oil type
Amount
Tutela ZC 90
7.5 kg (8.3 liters)
E
URO
C
ARGO
T
ECTOR
12-26 t
GEARBOX 2895.9
127
Base - February 2003
100
÷ 130
o
C
Transmission shaft bearings
Tapered rollers
Transmission shaft bearings pre-load adjust-
ment
Through rings
mm
Transmission shaft axial backlash adjustment
rings thickness
2.5 - 2.6 - 2.7 - 2.8 - 2.9 - 3.0 - 3.1
3.2 - 3.3 - 3.4 - 3.5 - 3.6 - 3.7 - 3.8
3.9 - 4.0 - 4.1
Provided in kit
Assembling temperature for transmission
shaft bearings
85
o
C
Figure 2
79452
A
A
sec. A-A
E
URO
C
ARGO
T
ECTOR
12-26 t
128
GEARBOX 2895.9
Base - February 2003
E
URO
C
ARGO
T
ECTOR
12-26 t
GEARBOX 2895.9
129
Base - February 2003
PART
TORQUE
PART
Nm
(kgm)
1
Flanged hexagonal head screw for securing spring retaining flange on external control
19
± 2
(1.9
± 0.2)
2
Flanged hexagonal head screw for securing upper external controls support cover
33.5
± 3.5
(3.4
± 0.4)
3
Screw for securing reduction unit control valve
23.5
± 2.5
(2.4
± 0.3)
4
Ring nut for securing sun gear on main shaft
372.5
± 19.5
(37.5
± 2)
5
Flanged hexagonal head screw for securing reduction unit control pneumatic cylinder
to rear half box
35.5
± 3.5
(3.6
± 0.4)
6
Flanged hexagonal head screw for securing rear cover on main shaft
44.5
± 4.5
(4.5
± 0.5)
7
Ring nut for fastening output shaft on spider shaft
559.5
± 29.5
(57
± 3)
8
Flanged hexagonal head screw for securing rear cover on transmission shaft
58
± 6
(5.9
± 0.6)
9
Oil filter on rear half box
320
± 30
(32.6
± 3.1)
10 Threaded plug with external operating hexagon for oil drain
27.5
± 2.5
(2.8
± 0.3)
11 Hexagonal head screw for securing oil pump body to box
33.5
± 3.5
(3.4
± 0.4)
12 Flanged hexagonal head screw for securing transverse axle cover on external control*
19
± 2
(1.9
± 0.2)
13 Transverse axle screw*
30
± 3
(3.1
± 0.3)
14 Threaded plug with external operating hexagon for oil level
27.5
± 2.5
(2.8
± 0.3)
15 Flanged hexagonal head screw for securing covers on PTO connection openings
38
± 4
(3.9
± 0.4)
16 Screw for securing fork control rod hub
39
± 2
(4.0
± 0.2)
17 Idle positioning device
78
± 8
(8.0
± 0.8)
18 Ring nut for securing input shaft bearing
545
± 55
(55.6
± 5.6)
19 Flanged hexagonal head screw for securing front cover
31
± 3
(3.1
± 0.3)
20 Flanged hexagonal head screw for securing tangential stops block
24.5
± 2.5
(2.5
± 0.2)
21 Screw for securing gearbox clutch housing
177
± 17
(18
± 1.8)
22 Flanged hexagonal head screw for securing rear intermediate front half box
45.5
± 4.5
(4.6
± 0.5)
-
Countersunk screw for securing reduction unit reaction plate
21
± 2
(2.1
± 0.2)
*
Apply thread-braking LOCTITE 270 on the screw
D
Apply liquid gasket LOCTITE 510 sealant
Y
Apply liquid gasket LOCTITE 518 sealant
♦
Apply thread-braking LOCTITE 242 on the screw
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