KIA Rondo (2017 year). Instruction — part 31

Maintenance

NORMAL MAINTENANCE SCHEDULE

240,000 km (150,000 miles) or 120 months

(Continued)

❑ Rotate tire

❑ Replace climate control air filter

❑ Inspect battery condition

(for evaporator and blower unit)

❑ Inspect air conditioning refrigerant

❑ Replace air cleaner filter

❑ Inspect brake hoses and lines

❑ Replace engine oil and filter

❑ Inspect drive belts *3

(240,000 km (150,000 miles) or 240 months)

(First, 96,000 km (60,000 miles) or 72 months

❑ Replace coolant

after every 24,000 km (15,000 miles) or 24 months)

(First, 192,000 km (120,000 miles) or 120 months

❑ Inspect drive shafts and boots

after every 48,000 km (30,000 miles) or 24 months)

❑ Inspect exhaust pipe and muffler

❑ Add fuel additive *2

❑ Inspect front brake disc/pads, calipers and rotors

(12,000 km (7,500 miles) or 12 months)

❑ Inspect steering gear box, linkage & boots/lower arm ball

❑ Inspect cooling system hoses and connections

joint, upper arm ball joint

❑ Inspect brake pedal free play

❑ Inspect suspension mounting bolts

❑ Inspect all latch, hinges and locks

❑ Inspect brake fluid

❈ Inspect : Inspect and if necessary, adjust, correct, clean or

❑ Inspect fuel filter *1

replace.

❑ Inspect fuel lines, fuel hoses and connections

❑ Inspect fuel tank air filter (if equipped) *1

No check, No service required

❑ Inspect rear brake disc/pads, parking brake

❑ Automatic transaxle fluid

❑ Inspect vapor hose and fuel filler cap, fuel tank

❑ Inspect vacuum hose

(Continued)

8 22

Maintenance

MAINTENANCE UNDER SEVERE USAGE CONDITIONS

The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer

to the chart below for the appropriate maintenance intervals.

R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary

MAINTENANCE

DRIVING

MAINTENANCE ITEM

MAINTENANCE INTERVALS

OPERATION

CONDITION

EVERY 6,000 KM (3,750 MILES) OR

A, B, C, D, E, F,

ENGINE OIL AND FILTER

6 MONTHS

G, H, I, J, K

AIR CLEANER FILTER

MORE FREQUENTLY

C, E

SPARK PLUGS

MORE FREQUENTLY

B, H

AUTOMATIC TRANSAXLE FLUID

EVERY 96,000 KM (60,000 MILES)

A, C, E, F, G, I

(Continued)

8 23

Maintenance

MAINTENANCE

DRIVING

MAINTENANCE ITEM

MAINTENANCE INTERVALS

OPERATION

CONDITION

FRONT DISC BRAKE/PADS, CALIPERS

MORE FREQUENTLY

C, D, G, H

AND ROTORS

REAR DISC BRAKE/PADS, PARKING

MORE FREQUENTLY

C, D, G, H

BRAKE

STEERING GEAR BOX, LINKAGE &

BOOTS/LOWER ARM BALL JOINT, UPPER

MORE FREQUENTLY

C, D, E, F, G, H, I

ARM BALL JOINT

EVERY 120,000 KM (75,000 MILES) OR 6

DRIVE SHAFTS AND BOOTS

C, D, E, F, G, H, I, J

MONTHS

CLIMATE CONTROL AIR FILTER (FOR

MORE FREQUENTLY

C, E

EVAPORATOR AND BLOWER UNIT)

SEVERE DRIVING CONDITIONS

A-Repeatedly driving short distance of less than 8 km (5 miles)

F-Driving in heavy traffic area.

in normal temperature or less than 16 km (10 miles) in freez-

G-Driving on uphill, downhill, or mountain road

ing temperature

H-Towing a Trailer, or using a camper, or roof rack

B-Extensive engine idling or low speed driving for long dis-

- Driving as a patrol car, taxi, other commercial use or vehicle

tances

towing

C-Driving on rough, dusty, muddy, unpaved, graveled or salt-

J-Driving over 170 km/h (106 mph)

spread roads

K-Frequently driving in stop-and-go conditions

D-Driving in areas using salt or other corrosive materials or in

very cold weather

E-Driving in heavy dust condition.

8 24

Maintenance

EXPLANATION OF SCHEDULED MAINTENANCE ITEMS

Engine oil and filter

Fuel filter

Fuel lines, fuel hoses and con-

The engine oil and filter should be

A clogged filter can limit the speed at

nections

changed at the intervals specified in

which the vehicle may be driven,

Check the fuel lines, fuel hoses and

the maintenance schedule. If the

damage the emission system and

connections for leakage and dam-

vehicle is being driven in severe con-

cause multiple issues such as hard

age. Have an authorized Kia dealer

ditions, more frequent oil and filter

starting. If an excessive amount of

replace any damaged or leaking

changes are required.

foreign matter accumulates in the

parts immediately.

fuel tank, the filter may require

replacement more frequently.

Drive belts

Vapor hose and fuel filler cap

After installing a new filter, run the

Inspect all drive belts for evidence of

The vapor hose and fuel filler cap

engine for several minutes, and

cuts, cracks, excessive wear or oil

should be inspected at those inter-

check for leaks at the connections.

saturation and replace if necessary.

vals specified in the maintenance

Fuel filters should be installed by an

Drive belts should be checked peri-

schedule. Make sure that a new

authorized Kia dealer.

odically for proper tension and

vapor hose or fuel filler cap is cor-

adjusted as necessary.

rectly replaced.

8 25

Maintenance

Vacuum crankcase ventilation

Air cleaner filter

Coolant

hoses (if equipped)

A Genuine Kia air cleaner filter is

The coolant should be changed at

Inspect the surface of hoses for evi-

recommended when the filter is

the intervals specified in the mainte-

dence of heat and/or mechanical

replaced.

nance schedule.

damage. Hard and brittle rubber,

cracking, tears, cuts, abrasions, and

Spark plugs

Automatic transaxle fluid

excessive swelling indicate deterio-

ration. Particular attention should be

Make sure to install new spark plugs

Automatic transaxle fluid should not

paid to examine those hose surfaces

of the correct heat range.

be checked under normal usage

nearest to high heat sources, such

conditions.

as the exhaust manifold.

But in severe conditions, the fluid

Cooling system

should be changed at an authorized

Inspect the hose routing to assure

Check the cooling system compo-

Kia dealer in accordance to the

that the hoses do not come in con-

nents, such as the radiator, coolant

scheduled maintenance at the begin-

tact with any heat source, sharp

reservoir, hoses and connections for

ning of this chapter.

edges or moving component which

leakage and damage. Replace any

might cause heat damage or

damaged parts.

mechanical wear. Inspect all hose

connections, such as clamps and

couplings, to make sure they are

secure, and that no leaks are pres-

ent. Hoses should be replaced

immediately if there is any evidence

of deterioration or damage.

8 26

Maintenance

✽ NOTICE

Brake hoses and lines

Brake pads, calipers and

Automatic transaxle fluid color is

Visually check for proper installation,

rotors

basically red. As the vehicle is driv-

chafing, cracks, deterioration and

Check the pads for excessive wear,

en, the automatic transaxle fluid will

any leakage. Replace any deteriorat-

discs for run out and wear, and

begin to look darker.

ed or damaged parts immediately.

calipers for fluid leakage.

This is a normal condition and you

should not judge the need to replace

Brake fluid

Suspension mounting bolts

the fluid based upon the changed

color.

Check the brake fluid level in the

Check the suspension connections

brake fluid reservoir. The level should

for looseness or damage. Retighten

be between “MIN” and “MAX” marks

to the specified torque.

CAUTION

on the side of the reservoir. Use only

The use of a non-specified fluid

hydraulic brake fluid conforming to

could result in transaxle mal-

DOT 3 or DOT 4 specification.

function and failure.

Use only specified automatic

Parking brake

transaxle fluid.

(Refer to

“Recommended lubricants and

Inspect the parking brake system

capacities” in chapter 9.)

including the parking brake lever and

cables.

8 27

Maintenance

Steering gear box, linkage &

boots/lower arm ball joint

With the vehicle stopped and engine

off, check for excessive free-play in

the steering wheel.

Check the linkage for bends or dam-

age. Check the dust boots and ball

joints for deterioration, cracks, or

damage. Replace any damaged

parts.

Drive shafts and boots

Check the drive shafts, boots and

clamps for cracks, deterioration, or

damage. Replace any damaged

parts and, if necessary, repack the

grease.

Air conditioning refrigerant

(if equipped)

Check the air conditioning lines and

connections for leakage and dam-

age.

8 28

Maintenance

ENGINE OIL

Checking the engine oil level

WARNING - Radiator hose

Be very careful not to touch the

radiator hose when checking or

adding the engine oil as it may

be hot enough to burn you.

5. Pull the dipstick out again and

check the level. The level should

be between F and L.

OVFC071005

CAUTION

If it is near or at L, add enough oil to

OVF071004R

bring the level to F. Do not overfill.

• Do not overfill the engine oil. It

1. Be sure the vehicle is on level

may damage the engine.

ground.

• Do not spill engine oil, when

Use a funnel to help prevent oil

2. Start the engine and allow it to

adding or changing engine

from being spilled on engine com-

reach normal operating tempera-

oil. If you drop the engine oil

ponents.

ture.

on the engine room, wipe it off

3. Turn the engine off and wait for a

immediately.

Use only the specified engine oil.

few minutes (about 5 minutes) for

(Refer to “Recommended lubricants

the oil to return to the oil pan.

and capacities” in section 9.)

4. Pull the dipstick out, wipe it clean,

and reinsert it fully.

8 29

Maintenance

Changing the engine oil and

filter

Have engine oil and filter changed by

an authorized Kia dealer according

to the Maintenance Schedule at the

beginning of this section.

WARNING

Used engine oil may cause irri-

tation or cancer of the skin if

left in contact with the skin for

prolonged periods of time. Used

engine oil contains chemicals

that have caused cancer in lab-

oratory animals. Always protect

your skin by washing your

hands thoroughly with soap

and warm water as soon as pos-

sible after handling used oil.

8 30

Maintenance

ENGINE COOLANT

The high-pressure cooling system

Checking the coolant level

(Continued)

has a reservoir filled with year-round

antifreeze coolant. The reservoir is

When you are sure all the

WARNING

pressure has been released,

filled at the factory.

Removing radiator

press down on the cap, using

Check the antifreeze protection and

cap

a thick towel, and continue

coolant level at least once a year, at

turning counterclockwise to

the beginning of the winter season,

remove it.

and before traveling to a colder cli-

mate.

•

Even if the engine is not oper-

•

Never attempt to remove the

ating, do not remove the radi-

radiator cap while the engine

ator cap or the drain plug

is operating or hot. Doing so

while the engine and radiator

might lead to cooling system

are hot. Hot coolant and

and engine damage. Also, hot

steam may still blow out

coolant or steam could cause

under pressure, causing seri-

serious personal injury.

ous injury.

•

Turn the engine off and wait

until it cools down. Use

extreme care when removing

the radiator cap. Wrap a thick

towel around it, and turn it

counterclockwise slowly to

the first stop. Step back while

the pressure is released from

the cooling system.

(Continued)

8 31

Maintenance

Recommended engine coolant

WARNING

•

When adding coolant, use only

The electric motor

deionized water or soft water for

(cooling fan) is con-

your vehicle and never mix hard

trolled by engine

water in the coolant filled at the fac-

coolant temperature,

tory. An improper coolant mixture

refrigerant pressure

can result in serious malfunction or

and vehicle speed. It may some-

engine damage.

times operate even when the

•

The engine in your vehicle has alu-

engine is not running. Use

minum engine parts and must be

extreme caution when working

protected by an ethylene-glycol

near the blades of the cooling

OVF071006

with phosphate based coolant to

fan so that you are not injured

prevent corrosion and freezing.

Check the condition and connections

by a rotating fan blades. As the

of all cooling system hoses and

•

DO NOT USE alcohol or methanol

engine coolant temperature

heater hoses. Replace any swollen

coolant or mix them with the spec-

decreases, the electric motor

or deteriorated hoses.

ified coolant.

will automatically shut off. This

The coolant level should be filled

•

Do not use a solution that contains

is a normal condition.

between F (MAX) and L (MIN) marks

more than 60% antifreeze or less

If your vehicle is equipped with

on the side of the coolant reservoir

than 35% antifreeze, which would

GDI, the electric motor (cooling

when the engine is cool.

reduce the effectiveness of the

fan) may operate untill you dis-

solution.

If the coolant level is low, add enough

connect the negative battery

specified coolant to provide protec-

cable.

tion against freezing and corrosion.

Bring the level to F (MAX), but do not

overfill. If frequent coolant addition is

required, see an authorized Kia deal-

er for a cooling system inspection.

8 32

Maintenance

For mixture percentage, refer to the

Changing the coolant

following table.

Have the coolant changed by an

authorized Kia dealer according to

Mixture Percentage

Ambient

the Maintenance Schedule at the

(volume)

Temperature

beginning of this section.

Antifreeze

Water

Put a thick cloth or fabric around the

-15°C (5°F)

radiator cap before refilling the

-25°C (-13°F)

coolant in order to prevent the

-35°C (-31°F)

coolant from overflowing into engine

-45°C (-49°F)

parts such as the alternator.

OVF071007

WARNING

Radiator cap

Do not remove the radiator cap

when the engine and radiator

are hot. Scalding hot coolant

and steam may blow out under

pressure.

8 33

Maintenance

CAUTION

Put a thick cloth around the

radiator cap before refilling the

coolant in order to prevent the

coolant from overflowing into

engine parts such as the alter-

nator.

WARNING - Coolant

• Do not use radiator coolant or

antifreeze in the washer fluid

reservoir.

• Radiator coolant can severely

obscure visibility

when

sprayed on the windshield

and may cause loss of vehicle

control or damage the paint

and body trim.

8 34

Maintenance

BRAKE FLUID

Checking the brake fluid level

If the level is low, add fluid to the

MAX level. The level will fall with

WARNING - Brake fluid

accumulated mileage. This is a nor-

When changing and adding

mal condition associated with the

brake fluid, handle it carefully.

wear of the brake linings. If the fluid

Do not let it come in contact

level is excessively low, have the

with your eyes. If brake fluid

brake system checked by an author-

should come in contact with

ized Kia dealer.

your eyes, immediately flush

them with a large quantity of

fresh tap water. Have your eyes

Use only the specified brake fluid.

examined by a doctor as soon

(Refer to “Recommended lubricants

as possible.

and capacities” in section 9.)

OVF071008

Check the fluid level in the reservoir

Never mix different types of fluid.

CAUTION

periodically. The fluid level should be

Do not allow brake fluid to con-

between MAX and MIN marks on the

tact the vehicle's body paint, as

WARNING - Loss of brake

side of the reservoir.

fluid

paint damage will result. Brake

Before removing the reservoir cap

fluid, which has been exposed

In the event the brake system

and adding brake fluid, clean the

to open air for an extended time

requires frequent additions of

area around the reservoir cap thor-

should never be used as its

fluid, the vehicle should be

oughly to prevent brake fluid contam-

quality cannot be guaranteed. It

inspected by an authorized Kia

ination.

should be disposed of properly.

dealer.

Don't put in the wrong kind of

* if equipped

fluid. A few drops of mineral-

based oil, such as engine oil, in

your brake system can damage

brake system parts.

8 35

Maintenance

AUTOMATIC TRANSAXLE

WASHER FLUID

FLUID

Checking the washer fluid

It is recommended that the automat-

level

WARNING - Coolant

ic transaxle fluid should be checked

•

Do not use radiator coolant or

by an authorized Kia dealer.

antifreeze in the washer fluid

reservoir.

In severe conditions, the fluid should

be changed at an authorized Kia

•

Radiator coolant can severely

dealer in accordance to the sched-

obscure visibility

when

uled maintenance at the beginning of

sprayed on the windshield

this chapter.

and may cause loss of vehicle

control or damage to paint

and body trim.

•

Windshield washer fluid

agents contain some amounts

of alcohol and can be flamma-

OVF071009

ble under certain circum-

Check the fluid level in the washer

stances. Do not allow sparks

fluid reservoir and add fluid if neces-

or flame to contact the washer

sary. Plain water may be used if

fluid or the washer fluid reser-

washer fluid is not available.

voir. Damage to the vehicle or

However, use washer solvent with

occupants could occur.

antifreeze characteristics in cold cli-

•

Windshield washer fluid is

mates to prevent freezing.

poisonous to humans and ani-

mals. Do not drink and avoid

contacting windshield washer

fluid. Serious injury or death

could occur.

8 36

Maintenance

PARKING BRAKE

Checking the parking brake

ORP052024

Check the stroke of the parking

brake by counting the number of

“clicks’’ heard while fully applying it

from the released position. Also, the

parking brake alone should securely

hold the vehicle on a fairly steep

grade. If the stroke is more or less

than specified, have the parking

brake adjusted by an authorized Kia

dealer.

Stroke : 6~8

“clicks’’ at a force of

20kg (44 lbs, 196 N).

8 37

Maintenance

AIR CLEANER

Filter replacement

Replace the filter according to the

Maintenance Schedule.

CAUTION

•

Do not drive with the air clean-

If the vehicle is operated in extreme-

er removed; this will result in

ly dusty or sandy areas, replace the

excessive engine wear.

element more often than the usual

recommended intervals.

(Refer to

•

When removing the air cleaner

“Maintenance under severe usage

filter, be careful that dust or

conditions” in this chapter.)

dirt does not enter the air

intake, or damage may result.

•

We recommend that you use

parts for replacement from an

authorized Kia dealer.

OVF071010

It must be replaced when necessary,

and should not be washed.

You can clean the filter when inspect-

ing the air cleaner element.

Clean the filter by using compressed

air.

8 38

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