KIA K2500 (2017 year). Instruction — part 15
Maintenance services / 7-3
1
Normal maintenance schedule / 7-5
Maintenance under severe usage conditions / 7-12
Owner maintenance / 7-14
2
Engine compartment / 7-17
Engine oil and oil filter / 7-20
Engine cooling system / 7-22
3
Manual transmission fluid / 7-24
Brakes and clutch / 7-25
4
Parking brake / 7-26
Power steering / 7-27
Steering wheel / 7-28
5
Lubricants and fluids / 7-29
Fuel filter / 7-30
6
Air cleaner / 7-32
Maintenance
7
Climate control air filter / 7-33
8
Wiper blades / 7-34
Battery / 7-36
9
Tires and wheels / 7-39
1
Bulb replacement / 7-46
Lubricant specifications / 7-52
2
Exterior care / 7-54
Interior care / 7-58
3
4
5
6
7
Maintenance
8
9
Maintenance
MAINTENANCE SERVICES
You should exercise the utmost care
Owner’s responsibility
Repairs and adjustments required as
to prevent damage to your vehicle
a result of improper maintenance or
and injury to yourself whenever per-
a lack of required maintenance are
forming any maintenance or inspec-
✽ NOTICE
not covered.
1
tion procedures.
Maintenance Service and Record
We recommend you have your vehi-
Inadequate, incomplete or insuffi-
Retention are the owner's responsi-
cle maintained and repaired by an
bility.
2
cient servicing may result in opera-
authorized Kia dealer.
tional problems with your vehicle that
An authorized Kia dealer meets Kia's
could lead to vehicle damage, an
You should retain documents that
high service quality standards and
3
accident, or personal injury.
show proper maintenance has been
receives technical support from Kia
performed on your vehicle in accor-
in order to provide you with a high
dance with the scheduled mainte-
4
level of service satisfaction.
nance service charts shown on the
following pages. You need this infor-
CAUTION
5
mation to establish your compliance
with the servicing and maintenance
•
Do not put heavy objects or
requirements of your Kia warranties.
apply excessive force on top
6
of the engine cover
(if
Detailed warranty information is pro-
equipped) or fuel related parts.
vided in your Warranty & Maintenance
book.
•
When you inspect the fuel
7
system (fuel lines and fuel
injection devices), we recom-
8
mend that you contact an
authorized kia dealer.
•
Do not drive long time with the
9
engine cover
(if equipped)
removed.
(Continued)
7 3
Maintenance
Scheduled maintenance service
• Driving as a patrol car, taxi, other
(Continued)
commercial use of vehicle towing
Follow
Normal
Maintenance
•
When checking the engine
Schedule if the vehicle is usually
• Driving over 170 km/h (106 mile/h)
room, do not go near fire.
1
operated where none of the following
• Frequently driving in stop-and-go
Fuel, washer fluid, etc. are
conditions apply. If any of the following
condition
flammable oils that may cause
conditions apply, follow Maintenance
2
fire.
Under Severe Usage Conditions.
•
Before touching the battery,
If your vehicle is operated under the
•
Repeated driving short distance of
ignition cables and electrical
above conditions, you should
3
less than 8 km (5 miles) in normal
wiring, you should disconnect
inspect, replace or refill more fre-
temperature or less than 16 km(10
the battery "-" terminal. You
quently than the following Normal
miles) in freezing temperature
Maintenance Schedule. After
54
4
may get an electric shock
from the electric current.
•
Extensive engine idling or low
month or 90,000 km (54,000 miles)
speed driving for long distances
continue to follow the prescribed
•
When you remove the interior
5
•
Driving on rough, dusty, muddy,
maintenance intervals.
trim cover with a flat bed (-)
unpaved, graveled or salt-spread
driver, be careful not to dam-
roads
age the cover.
6
•
Driving in areas using salt or other
•
Be careful when you replace
corrosive materials or in very cold
and clean bulbs to avoid
7
weather
burns or electrical shock.
•
Driving in heavy dust condition
8
•
Driving in heavy traffic area
•
Driving on uphill, downhill, or
mountain road repeatedly
9
•
Towing a trailer or using a camper,
or roof rack
7 4
Maintenance
NORMAL MAINTENANCE SCHEDULE
MAINTENANCE
Number of months or driving distance, whichever comes first
INTERVALS
Months
-
6
12
18
24
30
36
42
48
54
Miles×1,000
0.6
6
12
18
24
30
36
42
48
54
1
MAINTENANCE
ITEM
Km×1,000
1
10
20
30
40
50
60
70
80
90
2.5L Engine
I
I
I
2
2.7L/3.0L Engine
I
I
I
I
I
I
I
I
I
I
Drive belts *1
At first, Inspect 90,000 km (60,000 miles) or 72months
3
2.4L Engine (LPG)
after that, Inspect every 30,000 km (20,000 miles) or 24months
For Europe
Replace every 15,000 km (10,000 miles) or 12 months
4
2.5L
Engine
Except Europe
Replace every 10,000 km (6,200 miles) or 12 months
Engine oil and
engine oil filter
2.7L/3.0L Engine
Replace every 5,000 km (3,000 miles) or 6 months
5
2.4L Engine (LPG)
Replace every 15,000 km(10,000 miles) or 12months
6
For Middle East
Replace every 5,000 km (3,000 miles) or 6 months
Air cleaner element
7
Except Middle
Clean every 15,000 km (10,000 miles) or 12 months and
East
replace every 45,000 km (30,000 miles) or 36 months
8
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
9
*1
: Adjust alternator and power steering (and water pump drive belt) and air conditioner drive belt (if equipped).
Inspect and if necessary correct or replace.
7 5
Maintenance
NORMAL MAINTENANCE SCHEDULE (cont.)
MAINTENANCE
Number of months or driving distance, whichever comes first
INTERVALS
Months
-
6
12
18
24
30
36
42
48
54
1
Miles×1,000
0.6
6
12
18
24
30
36
42
48
54
MAINTENANCE
ITEM
Km×1,000
1
10
20
30
40
50
60
70
80
90
2
2.7L/3.0L
I
I
I
I
Valve clearance
2.4L Engine (LPG)
Inspect every 90,000 km (60,000 miles) or 72 months
3
Vapor hose and fuel filler
2.7L/3.0L
I
I
I
cap
4
Vacuum and crankcase
2.7L/3.0L
I
I
I
ventilation hoses
5
For Europe
I
R
I
Fuel filter *2
Diesel
Except Europe
R
R
R
6
Fuel lines and hoses
Diesel
I
I
I
I
I
Fuel injection system
Diesel
I
I
I
I
7
(with EMS parts)
8
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*2
9
: This interval depends on fuel quality. It is applicable only when using a qualified fuel, "EN 590 or equivalent".
If the diesel fuel specifications don't meet the European standards EN 590, replace it more frequently.
For details, we recommend that you consult an authorized Kia dealer.
In case of low engine power or fuel pressure decrease of the fuel filter, replace fuel filter immediately regardless
of maintenance schedule.
7 6
Maintenance
NORMAL MAINTENANCE SCHEDULE (cont.)
MAINTENANCE
Number of months or driving distance, whichever comes first
INTERVALS
Months
-
6
12
18
24
30
36
42
48
54
Miles×1,000
0.6
6
12
18
24
30
36
42
48
54
1
MAINTENANCE
ITEM
Km×1,000
1
10
20
30
40
50
60
70
80
90
Spark plugs
2.4L Engine (LPG)
Replace every 100,000 km (65,000 miles)
2
Inspect “Coolant level adjustment and leak” every day
Cooling system
Inspect “Water pump” when replacing the drive belt or timimg belt
3
At first, replace at 210,000 km (120,000 miles) or 10 years:
For Europe
after that, replace every 30,000 km (20,000 miles) or 24 months
4
Engine coolant *3
At first, replace at 200,000 km (120,000 miles) or 10 years:
Except Europe
after that, replace every 40,000 km (25,000 miles) or 24 months
5
Battery condition
I
I
I
I
I
I
I
I
I
All electrical systems
I
I
I
I
6
Brake lines, hoses and connections
I
I
I
I
Brake pedal, clutch pedal
I
I
I
I
I
I
I
I
I
7
I : Inspect and if necessary, adjust, correct, clean or replace.
8
R : Replace or change.
*3
: When adding coolant, use only deionized water or soft water for your vehicle and never mix hard water in the
9
coolant filled at the factory. An improper coolant mixture can result in serious malfunction or engine damage.
7 7
Maintenance
NORMAL MAINTENANCE SCHEDULE (cont.)
MAINTENANCE
Number of months or driving distance, whichever comes first
INTERVALS
Months
-
6
12
18
24
30
36
42
48
54
1
Miles×1,000
0.6
6
12
18
24
30
36
42
48
54
MAINTENANCE
ITEM
Km×1,000
1
10
20
30
40
50
60
70
80
90
2
Parking brake
I
I
I
I
I
I
I
I
I
For Europe
I
I
I
R
I
I
I
R
I
Brake/clutch fluid
3
Except Europe
I
I
I
I
I
I
I
I
I
Disc brakes and pads
I
I
I
I
I
I
I
I
I
4
Drum brakes and linings
I
I
I
I
I
I
I
I
I
Power steering fluid and hoses (if equipped)
I
I
I
I
I
I
I
I
I
5
Steering gear rack, linkage and boots
I
I
I
I
I
I
I
I
I
Drive shaft and boots
I
I
I
I
I
I
I
I
I
6
Tire (pressure & tread wear)
I
I
I
I
I
I
I
I
I
Front suspension ball joints
I
I
I
I
I
I
I
I
I
7
I
: Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
8
9
7 8
Maintenance
NORMAL MAINTENANCE SCHEDULE (cont.)
MAINTENANCE
Number of months or driving distance, whichever comes first
INTERVALS
Months
-
6
12
18
24
30
36
42
48
54
Miles×1,000
0.6
6
12
18
24
30
36
42
48
54
1
MAINTENANCE
ITEM
Km×1,000
1
10
20
30
40
50
60
70
80
90
Leaf spring U-bolt *4 (if equipped)
I
I
I
I
I
I
I
I
I
2
Bolt and nuts on chassis and body
I
I
I
I
I
I
I
I
I
Front & rear wheel bearing play *5
I
I
I
I
I
I
I
I
I
3
Climate control air filter
Replace every 15,000 km (10,000 Miles) or 12months
Air conditioner refrigerant (if equipped)
I
I
I
I
I
I
I
I
I
4
Air conditioner compressor (if equipped)
I
I
I
I
I
I
I
I
I
Manual transmission fluid
I
5
Auto transmission fluid
I
6
Transfer case fluid (if equipped)
I
Front and rear differential fluid
I
R
I
R
7
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
8
*4
: Adjust and tighten the leaf spring U-bolt at first 1,000 km (600 miles) after replacing the leaf spring or U-bolt.
*5
: Add the wheel bearing grease depending on the condition.
9
7 9
Maintenance
NORMAL MAINTENANCE SCHEDULE (LPG SYSTEM)
Every day
Every 15,000 km (10,000 miles) or 12 months
❑ Inspect LPG fuel system leak (check the gas smell)
❑ Inspect LPG fuel system leak (check the gas smell)
1) Vaporizer body and inlet/outlet connection
1) Vaporizer body and inlet/outlet connection
1
2) Injector body and inlet/outlet connection
2) Injector body and inlet/outlet connection
3) LPG gas fuel filter body and inlet/outlet connection
3) LPG gas fuel filter body and inlet/outlet connection
2
4) Fuel hose connection in the engine room
4) Fuel hose connection in the engine room
5) Regulator unit body and feed/return connection
5) Fuel feed and return line
6) Multi valve body and feed/return connection
6) Regulator unit body and feed/return connection
3
7) LPG filling inlet
7) Multi valve body and feed/return connection
8) Emergency valve body and inlet/outlet connection
8) LPG filling inlet
4
9) Bombe assembly
9) Emergency valve body and inlet/outlet connection
10) Fuel gauge
10) Bombe assembly
11) Refuel valve body and connection
11) Fuel gauge
5
12) Refuel valve body and connection
❑ Inspect LPG gas injector & vaporizer operation (sound check)
❑ Inspect LPG fuel line and hose for damage, leakage
6
❑ Inspect LPG solenoid operation
❑ Inspect LPG gas fuel filter
7
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
8
9
7 10
Maintenance
NORMAL MAINTENANCE SCHEDULE (LPG SYSTEM) (cont.)
Every 30,000 km (20,000 miles) or 24 months
❑ Replace LPG gas fuel filter
❑ Drain tar from the vaporizer (using drain plug)
1
2
Every 90,000 km (60,000 miles) or 72 months
❑ Inspect vaporizer
3
❑ Inspect LPG gas injector
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
4
replace.
5
6
7
8
9
7 11
Maintenance
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
1
Maintenance
Driving
Maintenance item
Maintenance intervals
operation
condition
2
For Europe
R
Every 7,500 km (5,000 miles) or 6months
2.5L
A, B, C, D, E
3
Engine
F, G, H, I, J
Execpt Europe
R
Every 5,000 km (3,000 miles) or 6 months
Engine oil and
4
engine oil filter
A, B, C, D, E
2.7L / 3.0L Engine
R
Every 3,000 km (2,000 miles) or 6 months
F, G, H, I, J
5
A, B, C, D,
2.4L Engine (LPG)
R
Every 7,500 km (5,000 miles) or 6months
F, G, H, I, J
6
Clean every time engine oil replaces
Air cleaner element
I or R
C, E
Replace every 10,000 km (6,000 miles)
7
A, C, E, F,
Manual transmission fluid
R
Every 120,000 km (75,000 miles)
G, H, I, J
8
A, C, E, F,
Auto transmission fluid
R
Every 90,000 km (60,000 miles)
G, H, I, J
9
Front and rear differential fluid
I or R
Every 10,000 km (6,000 miles)
C, F, G, H, I
A, C, E, F,
Transfer case fluid (if equipped)
R
Every 120,000 km (75,000 miles)
G, H, I, J
7 12
Maintenance
Maintenance
Driving
Maintenance item
Maintenance intervals
operation
condition
Inspect more frequently depending on the
1
Steering gear rack, linkage and boots
I
C, D, E, F, G
condition
Inspect more frequently depending on the
Front suspension ball joints
I
C, D, E, F, G
2
condition
Inspect more frequently depending on the
Disc brakes and pads, calipers and rotors
I
C, D, E, G, H
3
condition
Inspect more frequently depending on the
Drum brakes and linings
I
C, D, E, G, H
condition
4
Inspect more frequently depending on the
Parking brake
I
C, D, G, H
condition
5
Inspect more frequently depending on the
Drive shaft and boots
I
C, D, E, F
condition
6
Dust filter
I
Every 10,000 km (6,000 miles)
C, E
7
Severe driving conditions
A : Repeated short distance driving
F : Driving in heavy traffic area
8
G: Driving in mountainous areas
B : Extensive idling
H : Towing a trailer
C : Driving in dusty, rough roads
9
I
: Driving for patrol car, taxi, commercial car or vehicle towing
D : Driving in areas using salt or other corrosive materials or
J : Driving over 170 km/h (106 MPH)
in very cold weather
K : Driving over 140 km/h (85 MPH)
E : Driving in heavy dust condition
7 13
Maintenance
OWNER MAINTENANCE
Owner maintenance schedule
When you stop for fuel:
While operating your vehicle:
The following lists are vehicle checks
• Check the engine oil level.
•
Note any changes in the sound of
and inspections that should be per-
• Check coolant level in coolant
the exhaust or any smell of
1
exhaust fumes in the vehicle.
formed at the frequencies indicated
reservoir.
to help ensure safe, dependable
•
Check for vibrations in the steering
operation of your vehicle.
wheel. Notice any increased steer-
2
WARNING
Any adverse conditions should be
ing effort or looseness in the steer-
Be careful when checking your
brought to the attention of your deal-
ing wheel, or change in its straight-
engine coolant level when the
3
er as soon as possible.
ahead position.
engine is hot. Scalding hot
•
Notice if your vehicle constantly
These Owner Maintenance Checks
coolant and steam may blow out
are generally not covered by war-
under pressure. This could
turns slightly or “pulls” to one side
4
when traveling on smooth, level
ranties and you may be charged for
cause serious injury.
labor, parts and lubricants used.
road.
5
•
When stopping, listen and check
• Check the windshield washer fluid
for strange sounds, pulling to one
level.
side, increased brake pedal travel
6
• Look for low or under-inflated tires.
or “hard-to-push” brake pedal.
•
If any slipping or changes in the
7
operation of your transmission
occurs, check the transmission
fluid level.
8
•
Check parking brake.
•
Check for fluid leaks under your
9
vehicle (water dripping from the air
conditioning system after use is
normal).
7 14
Maintenance
At least monthly:
At least twice a year
At least once a year :
(i.e., every Spring and Fall) :
•
Check coolant level in the coolant
•
Clean body and door drain holes.
recovery reservoir.
•
Check radiator, heater and air con-
•
Lubricate door hinges and checks,
ditioning hoses for leaks or da-
1
•
Check the operation of all exterior
and hood hinges.
lights, including the stoplights, turn
mage.
•
Lubricate door and hood locks and
signals and hazard warning flash-
•
Check windshield washer spray
latches.
2
ers.
and wiper operation. Clean wiper
•
Lubricate door rubber weather-
•
Check the inflation pressures of all
blades with clean cloth dampened
strips.
tires including the spare.
with washer fluid.
3
•
Check the air conditioning system
•
Check headlight alignment.
before the warm weather season.
•
Check muffler, exhaust pipes,
•
Check the power steering fluid
4
shields and clamps.
level.
•
Check the lap/shoulder belts for
•
Clean battery and terminals.
5
wear and function.
•
Check the brake fluid level.
•
Check for worn tires and loose
wheel lug nuts.
6
7
8
9
7 15
Maintenance
Owner maintenance precau-
(Continued)
tions
WARNING - Maintenance
work
•
Working in the engine room
Improper or incomplete service may
with the engine running is dan-
1
•
Performing maintenance work
result in problems. This section gives
gerous. It becomes even more
on a vehicle can be dangerous.
instructions only for the maintenance
dangerous when you wear jew-
You can be seriously injured
items that are easy to perform.
2
elry or loose clothing. These
while performing some mainte-
can become entangled in mov-
nance procedures. If you lack
ing parts and result in injury.
✽ NOTICE
sufficient knowledge and expe-
3
Therefore, if you must run the
Improper owner maintenance dur-
rience or the proper tools and
engine while working in the
ing the warranty period may affect
equipment to do the work, we
engine room, make certain that
4
warranty coverage. For details, read
recommend that the system be
you remove all jewelry (espe-
the separate Kia Warranty &
servied by an authorized Kia
cially rings, bracelets, watches,
Maintenance book provided with
dealer.
and necklaces) and all neck-
5
the vehicle. If you're unsure about
(Continued)
ties, scarves, and similar loose
any servicing or maintenance proce-
clothing before getting near
dure, we recommend that the system
6
the engine or cooling fans.
be seviced by an authorized Kia
dealer.
7
8
9
7 16
Maintenance
ENGINE COMPARTMENT
■ 2.5L Engine
➂
➃
1
2
3
4
5
1. Engine oil dipstick
➁
2. Power steering fluid reservoir
6
(if equipped)
Hood
3. Engine oil filler cap
7
4. Radiator cap
5. Dust filter
8
6. Engine coolant reservoir
➅
7. Windshield washer fluid reservoir
9
➄
➆
* The actual engine room in the vehicle may differ from the illustration.
OPU012002/1PUB7002/1PUB7003
7 17
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