Geely FC. Manual part — 13
Geely FC. Manual part - 13
Engine mechanism - Timing chain assembly
(b) Coat engine oil on the chain tensioner, and then install
it.
Torque:
Note: when installing the chain temsioner, buckle
on the hook again if plunger has ejected.
33.
Install damping pulley.
(a) Align the key groove on the damping pulley with the
key on the crankshaft, and slide damping pulley in.
(b) Install damping pulley bolts with special tool.
Torque:
(c) Turn crankshaft counterclockwise to separate the hook
from lock pin on the plunger.
(d) Turn crankshaft clockwise, and check the chain ten-
sion rail is blocked by plunger.
Hint: if the plunger does not eject, press the chain ten-
sion rail toward chain tensioner with screwdriver
or fingers to separate the hook from lock pin and
make the plunger eject.
Special
tool
49
Pushing into
Separation
Hook
Pin
Turning
Plunger
Pushing
into
Turning
Engine mechanism - Timing chain assembly
34.
Install speed sensor.
Torque:
35.
Install engine fixing bracket
Torque:
36.
Install water pump mounting components
[4G18-1307100].
(a) Install new o-ring on water pump.
(b) Install water pump with 6 bolts.
Torque: bolt A:
m
37.
Install drive belt tensioner device.
Torque: nut:
Bolt:
m
38.
Install right engine mounting assembly.
Torque:
39.
Install cylinder head cover components.
(a) Install gasket to cylinder head cover.
(b) Eliminate all old seal materials.
(c) Coat sealant on 2 positions shown in the diagram.
Sealant: silicon rubber flange sealant 1596
(Kesaixin 1596).
Notes:
Eliminate all grease on contact surface.
After coating sealant, finish installation of cylinder
head cover within 3 minutes.
After installing, do not refill engine oil within 2
minutes.
(d) Install cylinder head cover and cable bracket with 9 bolts,
2 seal washers and 2 nuts.
Torque: nut:
Bolt:
m
40.
Install ignition coil mounting components.
Torque:
50
Engine mechanism - Timing chain assembly
41.
Install alternator mounting components.
Torque: 12mm bolt head:
14mm bolt head:
m
42.
Refill coolant.
43.
Check there is coolant leakage.
44.
Check there is oil leakage.
51
Engine mechanism - Camshaft
Camshaft
Replacement
1. Remove engine hood.
2. Remove ignition coil assembly.
3. Remove cylinder head cover assembly.
4. Remove engine right bottom shield.
5. Turn crankshaft to cylinder 1 compression top dead
center position.
(a) Turn damping pulley to align its groove with “o” mark on
timing chain hood.
(b) Check dot marks on camshaft timing sprocket and VVT
timing sprocket, and they should be in a line on timing chain
hood surface as shown in the diagram.
Hint: if not, turn crankshaft for one circle (360
) again
and align the above marks.
6. Remove drive belt.
Slowly turn drive belt tensioner clockwise to loosen it.Then
remove drive belt and put back drive belt tensioner slowly and
gently.
7. Remove right engine mounting assembly.
(a) Remove PS oil pump reservoir and put it aside.
(b) Place wooden block between jack and engine, properly
place the jack, and then remove engine fixing bracket shock
absorber.
8. Remove drive belt tensioner assembly.
Hint: operate the jack up and down to remove bolts.
52
Mark
Mark
Mark
Timing chain
hood surface
Groove
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