Geely CK (2008). Manual part — 22
Geely CK (2008). Manual part - 22
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Part II Chassis
Chapter 1 Transmission Control Device
Section 1 Transmission Control Device
Description on Transmission Control Device
This model is equipped with lever and cable transmission control devices, respectively used for 1.3L and 1.5L
engine, both of their gears are: 5 forward gears + 1 reverse gear.
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.
Section 2 Lever Type Transmission Control Device
Components
Symptom
1. Transmission control device selector (position
changing) cable (improperly assembled)
2. Cable or related parts worn
3. Cable assembly (incorrect)
4. Transmission (faulty)
1. Transmission control device selector (position
changing ) cable (improperly assembled)
2. Cable or related parts worn
3. Cable assembly (incorrect)
4. Transmission (faulty)
Transmission out of gear
Transmission shift difficult
Control lever Assembly
Dust Proof Cover
Botton Panel
Assembly of body
Dust Proof Cover Retainer
Control Pull Rod Assembly
Suspected Area
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Replacement
1. Remove shift lever assembly
(1) Pull upwards to separate the shift lever assembly leather boot from the auxiliary console
(2) Loosen the shift lever set screw with inner hex wrench. Remove the shift lever assembly counterclockwise
2. Remove auxiliary console
3. Remove control lever dust cover
Remove the 4 nuts on the control lever dust cover and the body.
4. Remove dust cover retainer
5. Remove control pull rod assembly
(1) Remove the pull rod connecting bolt (Place 2)
(2) Remove 2 hex flange bolts (Place 1)
(3) Remove the 2 flange nuts attaching the control pull rod to the body in the trench
6. The installation is in the reverse order of the above operation.
Notice:
(1) Pull rod (to transmission) attach bolt torque: 40~50N.m
(2) The torque of the two nuts attaching the control mechanism to the body: 20~25N.m
Bottom Panel
Assembly of
Body
Control Pull Rod Assembly
Transmission Assembly
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(3) Dust cover retainer shall be assembled well, otherwise the dust seal effect will be af-
fected
(4) Dust cover fixing nut torque: 20~25N.m
(5) Make sure the shift number words on the top of shift lever ball face towards the driving
direction of the vehicle, properly tighten the set screw of the shift lever
(6) Check whether the shift control is flexible and reliable; the shift lever shall be vertical
when in neutral shift.
Section 3 Cable Type Transmission Control Module
Components
Shift Lever Assembly
E Shaped
clip plate
Cotter Pin
Big Washer
Big Washer
Cotter Pin
E Shaped clip plate
Transmission
Assembly
Cowl Baffle
Shift Control Device
Cushion
Bottom Panel
Assembly of Body
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Replacement
1. Remove shift lever assembly
(1) Pull upwards to separate shift lever assembly leather boot from the auxiliary console
(2) Loosen shift lever set screw with inner hex wrench. Remove the shift lever assembly counterclockwise.
2. Remove the auxiliary console
3. Remove the 4 nuts connecting manual shift assembly and the floor
4. Remove the shift cushion
5. Remove transmission control device assembly
(1) Remove the set nut on the cable seal press plate
(2) Remove the cotter pin and the flat washer connecting the cable and the rocker arm on the transmission
(3) Remove the E-shaped clip plate on the cable bracket retaining the cable
Shift Control
Cables
E Shaped
Clip Plate
Ball Seat
Shift Lever Assembly
Lever
Ball Pin
Spindle II
Spindle I
E Shaped
Clip Plate
Wave Washer
Bush
Bush
Spring Bush
Ball Pin Seat
Torsion Spring
Support
Plate
Bottom Bracket
Conjuction
Frame
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