Geely Emgrand X7. Manual part — 380

4.

Install steering gear tie rod ball
head.

NL05-0029b

5.

Install and tighten the steering
engine tie rod ball nut.

Torque:33 Nm (Metric) 24.4 lb-ft
(English system)

NL05-0030b

6.

Install the locking pin for the
steering gear tie rod ball nut.

NL05-0031b

1519

7.

Install and tighten the external
locking nut for the drive shaft.

Torque: 125Nm(Metric) 92.5lb-ft
(English system)

NL05-0032b

8.

Lock the self-lock device for the
external locking nut of the drive
shaft with a punch.

9. Install

the

tires.

10. Fasten tire bolt.

11. Connect the battery negative

cable.

NL05-0033b

1520

5.3.5 Special tools and equipment

5.3.5.1 Special tools list

S/N Illustration Tool

No. Description

1

NL01-2026b

GL401-002

Tool for dismantling inner ball

joint of drive shaft

2

NL01-2009b

GL201-009

Tool for installing and removing

differential clutch housing oil

seal

3

NL01-2010b

GL201-010

Tool for installing and removing

differential transmission housing

oil seal

1521

6 Brake System. . . . . . . . . . . . . 1524

6.1 Warning and precaution . . . . . . . 1524

6.1.1 Warning and precaution . . . . . . . 1524

6.2 Front brake . . . . . . . . . . . . ... 1526

6.2.1 Specifications . . . . . . . . . . . .. 1526

6.2.1.1 Fastener specifications. . . . . . . . . 1526

6.2.1.2 Specifications of Front Wheel Disc Brake
Parts . . . . . . . . . . . . . . . . . 1526

6.2.2 Description and operation . . . . . . . 1526

6.2.2.1 Description and operation. . . . . . . 1526

6.2.3 Disassemble drawings . . . . . . . . 1527

6.2.3.1 Disassembly Diagram . . . . . . . ... 1527

6.2.4 Diagnostic information and procedures 1528

6.2.4.1 Brake pad inspection. . . . . . . . . 1528

6.2.4.2 Brake caliper inspection . . . . . . ... 1528

6.2.4.3 Brake pad guide plate inspection. . . . . 1528

6.2.4.4 Brake caliper floating pin inspection . . 1528

6.2.4.5 Brake disc surface and worn inspection . 1529

6.2.4.6 Brake disc thickness measure . . . . . 1529

6.2.4.7 End-face runout measure after brake disc
installed. . . . . . . . . . . . . . . . . 1529

6.2.5 Dismantle and installation . . . . . . .. 1531

6.2.5.1 Brake pad replacement －front. . . . ... 1531

6.2.5.2 Brake caliper replacement —front . . . 1533

6.2.5.3 Brake disc replacement . . . . . . . . 1534

6.3 Rear brake . . . . . . . . . . . . . .1536

6.3.1 Specifications.. . . . . . . . . . . . 1536

6.3.1.1 Fastener specifications. . . . . . . . . 1536

6.3.1.2 Specifications of Rear Wheel Disc Brake Parts
. . . . . . . . . . . . . . . . . . . .. 1536

6.3.2 Description and operation. . . . . . . 1537

6.3.2.1 Description and operation . . . . . . . 1537

6.3.3 Disassemble drawings . . . . . . . . . 1538

6.3.3.1 Disassemble drawings . . . . . . . 1538

6.3.4 Diagnostic information and procedures .. 1538

6.3.4.1 Diagnostic Information and Procedures ... 1538

6.3.5 Dismantle and installation . . . . . . 1539

6.3.5.1 Brake pad replacement —rear. . . . . . 1539

6.3.5.2 Brake caliper replacement —rear. . .1542

6.3.5.3 Brake disc replacement —rear . . . .1545

6.4 Hydraulic Brake. . . . . . . . . . . .. 1548

6.4.1 Specifications . . . . . . . . . . ... 1548

6.4.1.1 Fastener specifications . . . . . . . . 1548

6.4.2 Description and operation . . . . . . 1549

6.4.2.1 Description and operation . . . . . ... 1549

6.4.3 Component position . . . . . . . . 1550

6.4.3.1 Component position . . . . . . . ... 1550

6.4.4 Diagnostic information and procedures .. 1551

6.4.4.1 Troubleshooting precaution . . . . . .. 1551

6.4.4.2 Fault Symptom Table . . . . . . . ... 1551

6.4.4.3 Brake warning lamp is always ON. . . .. 1554

6.4.5 Dismantle and installation . . . . . . 1557

6.4.5. 1 Brake master pump fluid reservoir
replacement . . . . . . . . . . . . . . .. 1557

6.4.5.2 Brake master pump replacement . . . .. 1558

6.4.5.3 Brake hose replacement (front ). . . . .. 1561

6.4.5.4 Brake hose replacement (rear) . . . . .. 1563

6.4.5.5 Hydraulic brake system exhaust process .. 1565

6.4.5.6 Vacuum booster replacement. . . . . .. 1568

6.4.5.7 brake fluid level sensor replacement . . 1571

6.4.5.8 Replace brake pedal assembly . . . . .. 1573

6 . 5 Parking system . . . . . . . . . . . 1575

6.5.1 Specifications . . . . . . . . . . . . 1575

6.5.1.1 Fastener specifications . . . . . . ... 1575

6.5.2 Description and operation . . . . . . .1575

6.5.2.1 Description and operation . . . . . ... 1575

6.5.3 Component position . . . . . . . . .. 1576

6.5.3.1 Component position . . . . . . . . . 1576

6.5.4 Diagnostic information and procedures .. 1577

6.5.4.1 Fault Symptom Table. . . . . . . . .. 1577

6.5.4.2 Parking brake warning lamp fault . . . 1578

6.5.5 Dismantle and installation . . . . . .. 1581

6.5.5.1 Parking brake control mechanism assembly
switch replacement . . . . . . . . . . . ... 1581