Geely Emgrand X7. Manual part — 296

3.4.7.5 Hard to Disengage

The table below describes possible fault position s. Inspect each part, and replace them if necessary.

Symptoms Suspected

parts

Referance

1. Transmission gearshift Lever

3.1 control system

2. Transmission shift control guy wire

3.1 control system

3. Transmission shift control mechanism

3.4.8 Dismantle and installation

4. Gearshift fork and lock mechanism

3.4.8 Dismantle and installation

Out of gear

5. Synchronizer

3.4.8 Dismantle and installation

Diagnostic procedures:

1

Check transmission shift control system.

A. Disconnect transmission shift control guy cable and transmission control.

B. Check the shift lever for catching. The normal gear selection force is <8N (1.8LB), engaging a gear force is

<4N (0.9LB).

C. Check the transmission shift control for damage and blocking.

2

Replace the shift control mechanism.

A. Engage transmission shift control mechanism lever and disengage gears.

B. Check the transmission shift control mechanism for blocking.

C. repaired or replace shift fork or damaged synchronizer

D. Make sure that the repair work is finished.

3

The system is normal.

Repair or replace the shift lever or shift control
cable

Yes

No

Next

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3.4.7.6 Abnormal sound when running

Diagnostic procedures:

1

Inspect for abnormal sound

A. Stop the vehicle, shut down the engine, and place transmission in neutral gear.

B. Check if the abnormal sound stops.

2

Check abnormal sound on the side of clutch

A. Step on the clutch to the end.

B. Check if the abnormal sound stops.

3

Check transmission interior

A. Dismantle and disassemble the transmission.

B. Check for gear group bearing, input shaft gears, each gears/bearings, main shaft bearings damage.

C. Replace the faulty transmission components.

D. Confirm whether the system is normal.

4

Check drive shaft system and front suspension.

A. Place transmission in neutral gear and release the hand brake.

B. Lift

vehicle.

C. Rotate the wheels. Check if there is abnormal sound in the drive half axle and drive half axle bearings.

Note: The vehicle is lifted at this time. The noise may disappear because the front suspension, drive axle and its
bearings load decrease. Check if the abnormal sound appears only when the axle and the front suspension are
under load.

D. Replace the damaged drive half axle or drive half axle bearings.

E. Confirm repairing was completed

Yes

Go to step 4

No

Diagnose abnormal sound in clutch system;
Diagnose abnormal sound of the engine

Yes

Yes

Yes

The system is normal.

No

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5

The system is normal.

3.4.7.7 Engage in gear when driving, there is gear collision or grinding sound.

Dismantle the transmission. Inspect and replace the faulty gear, synchronizer or the bearing.

3.4.7.8 engage in gear when driving, there is A dull metal sound.

(Check clutch and confirm there is no fault. Refer to 3-2 Clutch system. Dismantle Transmission assembly. Check
and replace the gear synchronizer that makes noise.

Next

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3.4.8 Dismantle and installation

3.4.8.1 Transmission oil level inspection

Inspection procedure:

Note: Inspecting the transmission fluid when the
transmission fluid temperature is too high, it may
cause burns.

1. Park the vehicle on a level ground,wait for the

transmission fluid cooling down, Dismantle the
transmission fill plug and check the transmission
fluid level.

Note: Transmission fluid level should be even with

the lower edge of plug.

2. If the transmission fluid level is too low, add the

dedicated Manual transmission fluid through the
plug to until the fluid begins to flow out.

FE03-0001b

3. Reinstall and tighten transmission drain bolt.

4. If needed, replace the transmission fluid.

Dismantle the transmission drain bolt, and drain
the transmission fluid.

FE03-0002b

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