Geely Emgrand X7. Manual part — 708

12.12.3.18 Back-door

17

18

20

21

9

10

11

12

22

23

25

1

2

3

4

8

6

5

7

19

13

14

15

16

NL12-0019b

Legend

1. Back door left air spring assembly.

2. Air spring ball head bolt.

3. Back door hinge assembly

4. Hexagonal flange bolt

5. Back door body assembly.

6. Rear spoiler assembly

7. Back door sealing strip

8. Hexagon flange nuts

9. Back door hinge assembly

10. Air spring ball head bolt.

11.

Right gas spring assembly of back-door
assembly

12. Connecting part of gas spring

13. Hexagon head bolt and flat washer combination

part

22. Bumper block 68.7×20×35

15. Hexagon head bolt and flat washer combination

part

22. Bumper block 66.8×20×12.5

17. Hexagon flange bolt and plain washer assy.

18. Hexagon flange nuts

19. Square-head bolt

20. Back-door trim plate (with camera)

21. Logo (Gleagle)

22. Bumper block 66.8×20×12.5

23. Bumper block 68.7×20×35

24. Connecting part of gas spring

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12.12.3.19 Roof

1

2

3

NL12-0021b

Legend

1. Rear cross beam assembly of roof

2. Roof

assembly

3. Front cross beam assembly of roof

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12.12.4 Diagnostic Information and Procedures

12.12.4.1 Diagnostic Information and Procedures

Diagnosis of accident vehicle

During the process of repairing body, professional technicians use cross beam instrument calibration, electronic
measurement system, sheet metal repair machine, welder and various polishing and cutting tools to make sure that
vehicle’s geometric dimensioning and service characters can be recovered to the level of original vehicle. But
when accident vehicle is repaired, fault about drive system and assembly suspension which can result in serious
results cannot be found. Therefore, in addition of necessary inspection of geometric dimensioning of body, please
pay much attention to the following components:

-

Inspect and make sure the steering mechanism and steering gear system can be correctly operated in the
range of the number of the turning circles of steering wheel. Perform visual inspection to see whether there
are curved parts or parts with crack.

-

Inspect whether all components in running gear (for example, forked pipe/trailing arm, slide arm of
suspension, steering knuckle, horizontal stabilizer bar, frame and suspension) are curved, distorted and crack.

-

Inspect whether wheels and tires are damaged. Concentric rotation and unbalanced. Inspect whether incision
exists in tire tread and tire wall and inspect the tire pressure.

-

Inspect whether the engine/transmission/exhaust system suspension are damaged.

-

Road test is performed to guarantee vehicle running capacity. Finally, hand the vehicle over to the user.

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12.12.5 Dismantlement and Installation

12.12.5.1 Dismantlement and Installation

Notes:

Before replacing the key components of body, please correct the body with common body alignment bracket and
then determine which damaged components are needed to be replaced. Before welding, please locate the
components correctly and then measure them. After components are up to the vehicle size, please begin to weld.
During the process of welding, please measure usually to guarantee correct assembling.

Before dismantling, please understand the assembly and welded relation between sheet metals of body.

Please refer to the following “Figure of Sheet Metal Components of Body”. Do not cut single part, because after
the cutting and welding, the rigidity, travel safety and maintainability of complete vehicle will be influenced.

Dismantlement Procedure

1. Dismantle all sheet metals and components related to the replaced components.

2. If necessary, clear away the sealant and anti-corrosive materials.

3. Locate, mark and drill all welding spots connecting components which will be replaced.

4. Dismantle damaged components which will be replaced.

5. Remove the residual materials.

Installation Procedure:

1. If necessary, please perform pretreatment to coordinate the surface.

2. Select correct welding method according to welding form of the original model. For the place in which it is

not convenient to perform electric resistance welding, please use shield welding. If plug welding is selected,
please drill bore for plug weld and determine the plug welding bore diameter and interval according to the
original welding spots.

3. Temporarily put new parts on the vehicle.

4. Assemble and fix new components with correction support (correctly locate maintenance panel).

5. Usually measure the position of new parts to guarantee correct assembling dimension.

6. Perform corresponding welding.

7. Clean all welded surfaces.

8. Spray the primer.

9. If necessary, please spray sealant and anti-corrosive materials.

10. Install all relevant plates and components.

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