Geely EC718, EC718RV, EC715, EC715RV. Manual part — 2

Main table of contents

Preface. . . . . . . . . . . . . . . . .2

Warnings. . . . . . . . . . . . . . . ...3

Table of Contents. . . . . . . . . . . . .5

Part One Vehicle Overview

1 Vehicle Overview. . . . . . . . . . . 1-1

1.1 Warnings and Notices. . . . . . . . . . . ...1-3
1.2 Vehicle Inspection. . . . . . . . . . . . ...1-11
1.3 Lifting and Jacking the Vehicle. . . . . . . ...1-14
1.4 Maintenance. . . . . . . . . . . . . . ...1-18
1.5 Service Information System. . . . . . . . . 1-26
1.6 Health and Safety. . . . . . . . . . . . ...1-28
1.7 Standards and Metrics. . . . . . . . . . . 1-33
1.8 Vehicle Specifications. . . . . . . . . . . .1-37
1.9 Vehicle Identification Number. . . . . . . . .1-58
1.10 Noise, Vibration and Abnormal Sound. . . . ..1-66
1.11 Water Leaks. . . . . . . . . . . . . . ..1-69
1.12 Special Tools. . . . . . . . . . . . . . 1-71

Part Two Power System

2 Engine. . . . . . . . . . . . . . . 2-1

2.1 Warnings and Notices. . . . . . . . . . . ...2-9
2.2 Control System JL4G18-D. . . . . . . . . ..2-11
2.3 Fuel System JL4G18-D. . . . . . . . . . 2-222
2.4 Auxiliary Emission Control JL4G18-D. . . . ...2-257
2.5 Engine Anti-theft System JL4G18-D. . . . . .2-274
2.6 Engine Mechanical System JL4G18-D. . . . .2-299
2.7 Exhaust System JL4G18-D. . . . . . . . ..2-429
2.8 Cooling System JL4G18-D. . . . . . . . ...2-455
2.9 Lubricating System JL4G18-D. . . . . . . ..2-499
2.10 Ignition System JL4G18-D. . . . . . . . ..2-517
2.11 Starting / Charging System JL4G18-D. . . ...2-547
2.12 Control System JL4G15-D. . . . . . . . ..2-585
2.13 Fuel System JL4G15-D. . . . . . . . . ..2-797
2.14 Auxiliary Emission Control JL4G15-D. . . . .2-811
2.15 Engine Anti-theft System JL4G15-D. . . . ...2-817
2.16 Engine Mechanical Systems JL4G15-D. . . .2-823
2.17 Exhaust System JL4G15-D. . . . . . . . 2-835
2.18 Engine Cooling System JL4G15-D. . . . . .2-837
2.19 Lubrication System JL4G15-D. . . . . . . 2-854
2.20 Ignition System JL4G15-D. . . . . . . . ..2-856
2.21 Starting / Charging System JL4G15-D. . . ...2-871

3 Transmission / Drive Axle. . . . . . . ...3-1

3.1 Warnings and Notices. . . . . . . . . . . ...3-3
3.2 Clutch System. . . . . . . . . . . . . . ...3-4
3.3 Manual Transmission. . . . . . . . . . . ..3-27

Part Three Chassis

4 Suspension System. . . . . . . . . . 4-1

4.1 Warnings and Notices. . . . . . . . . . . ...4-3
4.2 Front Suspension. . . . . . . . . . . . . ..4-4
4.3 Rear Suspension. . . . . . . . . . . . . 4-35
4.4 Wheels and Tires. . . . . . . . . . . . . 4-53

5 Transmission / Axle. . . . . . . . . . 5-1

5.1 Warnings and Notices. . . . . . . . . . . ...5-2
5.2 Differential. . . . . . . . . . . . . . . . .5-3
5.3 Drive Shaft System. . . . . . . . . . . . .5-12

6 Brake System. . . . . . . . . . . . .6-1

6.1 Warnings and Notices. . . . . . . . . . . ...6-3
6.2 Front Brake. . . . . . . . . . . . . . . ...6-4
6.3 Rear Brake. . . . . . . . . . . . . . . ..6-18
6.4 Hydraulic Brake. . . . . . . . . . . . . ..6-29
6.5 Parking System. . . . . . . . . . . . . ...6-51
6.6 ABS / TCS / EBD / ESP. . . . . . . . . . ..6-69
6.7 TPMS. . . . . . . . . . . . . . . . . 6-101

7 Steering System. . . . . . . . . . . .7-1

7.1 Warnings and Notices. . . . . . . . . . . ...7-2
7.2 Hydraulic Power Steering System. . . . . . . 7-3
7.3 Steering Wheel and Steering Column. . . . . 7-38

Part Four Electrical Equipment

8 Heating, Ventilation and A/C System. . . .8-1

8.1 Warnings and Notices. . . . . . . . . . . ...8-2
8.2 Automatic Air-conditioning. . . . . . . . . . 8-3

9 Safety Protection Device. . . . . . . . 9-1

9.1 Warnings and Notices. . . . . . . . . . . ...9-2
9.2 Airbag System. . . . . . . . . . . . . . ..9-3
9.3 Pretension Seat Belt System. . . . . . . . ..9-43

10 Vehicle Control System. . . . . . . ..10-1

10.1 Warnings and Notices. . . . . . . . . . ...10-2
10.2 Computer / Integrated Systems. . . . . . . 10-3
10.3 Programming and Set Up. . . . . . . . ...10-23

Main table of contents

5

11 Body Electric. . . . . . . . . . . ...11-1

11.1 Warnings and Notices. . . . . . . . . . ...11-9
11.2 Audio Entertainment System. . . . . . . ..11-10
11.3 Navigation. . . . . . . . . . . . . . ...11-37
11.4 Lighting System. . . . . . . . . . . . ..11-61
11.5 Glasses / Windows / Mirrors. . . . . . . .11-153
11.6 Wipers / Washers System. . . . . . . . 11-215
11.7 Instrument / Driver Information System. . . 11-272
11.8 Sunroof. . . . . . . . . . . . . . . .11-301
11.9 Central Locking. . . . . . . . . . . . .11-326
11.10 Remote Anti-theft System. . . . . . . ...11-371
11.11 Electric Seats. . . . . . . . . . . . ..11-398
11.12 Defrosting. . . . . . . . . . . . . ...11-432
11.13 Horn. . . . . . . . . . . . . . . . 11-447
11.14 Reverse Radar. . . . . . . . . . . . 11-461
11.15 Instrument Cluster. . . . . . . . . . ..11-488
11.16 Cigarette Lighter. . . . . . . . . . . .11-499
11.17 Data Communication System. . . . . . .11-513

Part Five Body

12 Body, Sheet Metal and Painting. . . . .12-1

12.1 Warnings and Notices. . . . . . . . . . ...12-4
12.2 Body Front End. . . . . . . . . . . . . .12-5
12.3 Body Rear End. . . . . . . . . . . . ...12-13
12.4 Bumpers. . . . . . . . . . . . . . . .12-27
12.5 Doors. . . . . . . . . . . . . . . . ..12-38
12.6 Frame and Underbody. . . . . . . . . . 12-44
12.7 Seats. . . . . . . . . . . . . . . . ...12-53
12.8 Instrument Panel, Gages and Console. . . ...12-61
12.9 Interior Trim. . . . . . . . . . . . . . 12-70
12.10 Exterior Trim. . . . . . . . . . . . . .12-97
12.11 Plastic Panel Information and Repair. . . .12-109
12.12 Collision Repair. . . . . . . . . . . ...12-112
12.13 Paint/Coatings. . . . . . . . . . . . 12-157

6

Main table of contents

1 Vehicle Overview

1.1 Warnings and Notices. . . . . .1-3

1.1.1 Description and Operation. . . . . . 1-3

1.1.1.1 Warnings and Notices. . . . . . . . . . 1-3

1.2 Vehicle Inspection. . . . . . .1-11

1.2.1 Description and Operation. . . . . ..1-11

1.2.1.1 Inspection Items Before Operating The Vehicle...1-
11
1.2.1.2 Inspection Items Before Each Time Filling Fuel...1-
11
1.2.1.3 Monthly Inspection Items. . . . . . . . ..1-11
1.2.1.4 Inspection Items At Least Twice A Year. . ...1-11
1.2.1.5 Inspection Items When Changing Engine Oil. ...1-
12
1.2.1.6 Inspection Items At Least Once A Year. . ...1-12

1.3 Lifting and Jacking the Vehicle. ..1-14

1.3.1 Description and Operation. . . . . ..1-14

1.3.1.1 Lifting and Jacking the Vehicle. . . . . . .1-14

1.4 Maintenance. . . . . . . . ..1-18

1.4.1 Specifications. . . . . . . . . . .1-18

1.4.1.1 Oil and Fluid Capacity. . . . . . . . . ..1-18
1.4.1.2 Recommended Oil and Lubricants. . . . ...1-18

1.4.2 Description and Operation. . . . . ..1-19

1.4.2.1 Oil Maintenance Schedule. . . . . . . ...1-19
1.4.2.2 Normal Driving Condition Service Schedule. 1-19
1.4.2.3 Harsh Driving Condition Service Schedule. ..1-21
1.4.2.4 Regular Service Instructions. . . . . . . 1-22
1.4.2.5 Tire Rotation Description. . . . . . . . ..1-23

1.5 Service Information System. . ..1-26

1.5.1 Description and Operation. . . . . ..1-26

1.5.1.1 Abbreviations Used In This Manual. . . . ..1-26
1.5.1.2 Arrows and Symbols Description. . . . . .1-27

1.6 Health and Safety. . . . . . ..1-28

1.6.1 Description and Operation. . . . . ..1-28

1.6.1.1 Description. . . . . . . . . . . . . ...1-28
1.6.1.2 Acid and Alkali. . . . . . . . . . . . ..1-28
1.6.1.3 Airbag. . . . . . . . . . . . . . . ...1-28

1.6.1.4 Air-Conditioning Refrigerant. . . . . . . .1-29
1.6.1.5 Adhesives and Sealants. . . . . . . . ...1-29
1.6.1.6 Engine Coolant. . . . . . . . . . . . .1-29
1.6.1.7 Asbestos. . . . . . . . . . . . . . ...1-29
1.6.1.8 Battery Acid Fluid. . . . . . . . . . . .1-29
1.6.1.9 Brake Fluid. . . . . . . . . . . . . ...1-29
1.6.1.10 Chemical Materials. . . . . . . . . . .1-29
1.6.1.11 Dust. . . . . . . . . . . . . . . . 1-30
1.6.1.12 Electrical Shock. . . . . . . . . . . ..1-30
1.6.1.13 Exhaust. . . . . . . . . . . . . . ..1-30
1.6.1.14 Fiber Isolation. . . . . . . . . . . . .1-30
1.6.1.15 Fire. . . . . . . . . . . . . . . . .1-31
1.6.1.16 First Aid. . . . . . . . . . . . . . ..1-31
1.6.1.17 Foam - Polyurethane. . . . . . . . . ..1-31
1.6.1.18 Fuel. . . . . . . . . . . . . . . . 1-31
1.6.1.19 Gas Cylinder. . . . . . . . . . . . ...1-31
1.6.1.20 General Workshop Tools and Equipment. ..1-32
1.6.1.21 Lubricants and Grease. . . . . . . . ...1-32
1.6.1.22 Noise. . . . . . . . . . . . . . . ..1-32

1.7 Standards and Metrics. . . . ..1-33

1.7.1 Description and Operation. . . . . ..1-33

1.7.1.1 Equivalent - Decimal and Metric. . . . . ...1-33
1.7.1.2 US English/Metric Units Conversion. . . . 1-35

1.8 Vehicle Specifications. . . . ...1-37

1.8.1 Specifications. . . . . . . . . . .1-37

1.8.1.1 Body Size. . . . . . . . . . . . . . .1-37
1.8.1.2 Fastener Specifications. . . . . . . . . 1-43

1.9 Vehicle Identification Number. ...1-58

1.9.1 Description and Operation. . . . . ..1-58

1.9.1.1 Vehicle Identification. . . . . . . . . . 1-58
1.9.1.2 Vehicle Identification Number (VIN) Description. .1-
58
1.9.1.3 Compliance Label. . . . . . . . . . . .1-63
1.9.1.4 Tire Placard. . . . . . . . . . . . . ..1-64
1.9.1.5 Engine Serial Number and its Location. . . 1-64
1.9.1.6 Manual Transmission Serial Number and its
Location. . . . . . . . . . . . . . . . . . 1-64

Vehicle Overview

Table of Contents

1-1

1.10 Noise, Vibration and Abnormal Sound
. . . . . . . . . . . . . . . 1-66

1.10.1 Description and Operation. . . . . 1-66

1.10.1.1 Diagnostic Information and Procedures. . .1-66
1.10.1.2 Repair. . . . . . . . . . . . . . . .1-67

1.11 Water Leaks. . . . . . . . 1-69

1.11.1 Description and Operation. . . . . 1-69

1.11.1.1 Diagnostic Information and Procedures. . .1-69
1.11.1.2 Repair. . . . . . . . . . . . . . . .1-69

1.12 Special Tools. . . . . . . ...1-71

1.12.1 Special Tools and Equipment. . . ...1-71

1.12.1.1 Power Train Special Tools. . . . . . . .1-71
1.12.1.2 Chassis and Body Special Tools. . . . . 1-76

1-2

Table of Contents

Vehicle Overview