Geely EC718, EC718RV, EC715, EC715RV. Manual part — 243

3.2.6 Removal and Installation
3.2.6.1 Clutch Pedal Replacement

Removal Procedure:

Warning!

Refer to "Battery Disconnection Warning" in "Warnings
and Notices".

FE03-0201b

1.

Disconnect the battery negative cable. Refer to

2.11.8.1

Battery Disconnection

.

2.

Remove

the

instrument

panel.

Refer

to

12.8.3.1

Instrument Panel Replacement

.

Note

Please use trim repair tools, otherwise interior trims
will easily be scratched.

3.

Disconnect brake switch wiring harness connector.

4.

Separate the clutch master cylinder piston rod U-shaped
clip and the clutch pedal.

5.

Separate the vacuum brake booster rod U-shaped clip
and brake pedal.

FE03-0225b

6.

Remove the clutch pedal assembly upper retaining bolts.

Transmission / Drive Axle

Clutch System

3-15

FE03-0202b

7.

Remove clutch / brake pedal assembly bolt and nuts.

FE03-0203b

8.

Remove the clutch / brake pedal assembly, remove
screws and pull retaining nuts out of the pedal.

9.

Remove the return spring and clutch pedal.

Installation Procedure:

FE03-0204b

1.

Install the return spring and clutch pedal.

2.

Install the pedal screws and nuts.

Torque: 35 Nm (Metric) 25.9 lb-ft (US English)

Note

Apply grease on the pedal axle and the return
spring.

3-16

Clutch System

Transmission / Drive Axle

FE03-0205b

3.

Install clutch / brake pedal assembly bolt and nuts.

Torque: 23 Nm (Metric) 17.0 lb-ft (US English)

FE03-0226b

4.

Install clutch pedal assembly upper retaining bolts.

Torque: 23 Nm (Metric) 17.0 lb-ft (US English)

FE03-0201b

5.

Install the vacuum brake booster rod U-shaped clip and
the brake pedal connecting pin.

6.

Install the clutch master cylinder piston rod U-shaped clip
and the clutch pedal connecting pin.

7.

Connect brake switch harness connector.

8.

If necessary, adjust the clutch pedal free travel.

9.

Install the instrument panel.

10. Connect the battery negative cable.

3.2.6.2 Clutch Master Cylinder Replacement

Removal Procedure:

Warning!

Refer to "Battery Disconnection Warning" in "Warnings
and Notices".

Transmission / Drive Axle

Clutch System

3-17

1

2

FE03-0206b

1.

Disconnect the battery negative cable. Refer to

2.11.8.1

Battery Disconnection

.

2.

Remove Instrument panel lower left panel. Refer to

12.8.3.1

Instrument Panel Replacement

.

Note

Before disconnecting the cylinder, release the
clutch / brake fluid.

3.

Loose thread on the master cylinder drive dual wire hoop,
Remove tank to the master cylinder oil inlet hose (1).

4.

Disconnect clutch master cylinder metal connector (2).

3

2

3

1

FE03-0207b

5.

Remove pin (1) from the clutch pedal and the piston rod
U-shaped clip, and pull out connecting pin (1).

6.

Release the clutch master cylinder piston rod and the
piston rod between the U-shaped clip locking nut, piston
rod U-shaped clip from the clutch master cylinder piston
rod on the screw of 2.

7.

Remove the clutch master cylinder retaining nuts (3).

FE03-0208b

8.

Pull out of master cylinder along the direction of the engine
compartment.

3-18

Clutch System

Transmission / Drive Axle