Geely EC718, EC718RV, EC715, EC715RV. Manual part — 295

FE06-0010b

6.

Remove the brake caliper bracket bolts and remove the
brake caliper bracket.

Installation Procedure:

FE06-0011b

1.

Install the brake caliper bracket.

Torque: 105 Nm (Metric) 77.7 lb-ft (US English)

FE06-0012b

2.

Install the brake caliper brake hose inlet bolts.

Note

Rotate to install the brake caliper, install the bolt into
the brake caliper inlet to prevent damage to the
brake hose.

Torque: 16 Nm (Metric) 11.8 lb-ft (US English)

Brake System

Front Brake

6-13

FE06-0013b

3.

Install the brake caliper and tighten the brake caliper
upper assembly bolts.

Torque: 30 Nm (Metric) 22.2 lb-ft (US English)

4.

Install the brake pad.

5.

Install the front wheels.

6.

Lower the vehicle.

7.

Add clean brake fluid to the master cylinder to the required
level.

8.

Bleed air in the brake system. Refer to

6.4.5.5

Hydraulic

Brake System Exhaust Procedure

.

Note

Left and right front brake caliper replacement is
similar.

6.2.5.3 Brake Disc Replacement

Removal Procedure:

Warning!

Refer to "Vehicle Lifting Notice" in "Warnings and
Notices".

FE06-0014b

1.

Lift and support the vehicle. Refer to

1.3

Lifting and Jacking

the Vehicle

.

Note

In order to maintain wheel balance, before the tire
removal, mark the tire relative to the wheel position.

2.

Remove the front wheels. Refer to

4.4.5.1

Wheel

Replacement

.

3.

Remove the brake pad. Refer to

6.2.5.1

Brake Pad

Replacement - Front

.

4.

Remove the brake caliper. Refer to

6.2.5.2

Brake Caliper

Replacement - Front

.

Note

Remove the brake caliper without having to remove
the brake hose. Using a wire to hang the brake
caliper in order to avoid damage to the brake hose.

5.

Remove the brake disc.

Note

Mark the location on the brake disc and the wheel
axle.

6-14

Front Brake

Brake System

6.

Check the front brake disc thickness if the thickness is less
than minimum, then replace the front brake disc.

Standard Thickness: 26.0 mm (1.02 in)
Minimum Thickness: 24.0 mm (0.98 in)

FE06-0016b

7.

Check the brake disc run out.

a. Install the front brake disc.

b. Use special tools and wheel nut to tighten the brake

disc.

Torque: 110 Nm (Metric) 81.4 lb-ft (US English)

c. Install a dial indicator on the shock absorber, away

from the wheel axle and the speed sensor.

Using the dial indicator to measure the brake disc run
out on the brake disc 13 mm (0.53 in) from the outer
edge.
Largest brake disc run out: 0.05 mm (0.0020 in)

Note

If the brake disc
If the run out is more than maximum, firstly
change the brake disc and axle installation
location so that the brake disc run out is the
smallest. if after changing the installation
location, the brake disc run out is still bigger than
the maximum value, check up the wheel axle
bearing gap. if the bearing clearance and wheel
axle hub run out is normal, or the brake disc
thickness is within the specified limits, grind the
brake disc. if the brake disc thickness is less than
the minimum, replace the brake disc.

Installation Procedure:

FE06-0017b

1.

Align the brake disc and the wheel axle mark, install the
brake disc.

2.

Install the brake caliper.

3.

Install the brake pad.

4.

Install the front wheels.

5.

Lower the vehicle.

Note

The left and right front brake disc replacement is
similar.

Brake System

Front Brake

6-15

6.2.5.4 Disc Brake Dust Cover Replacement

Removal Procedure:

Warning!

Refer to "Vehicle Lifting Notice" in "Warnings and
Notices".

FE06-0018b

1.

Lift and support the vehicle. Refer to

1.3

Lifting and Jacking

the Vehicle

.

Note

In order to maintain wheel balance, before the tire
removal, mark the tire relative to the wheel position.

2.

Remove the front wheels. Refer to

4.4.5.1

Wheel

Replacement

.

3.

Remove the brake pad. Refer to

6.2.5.1

Brake Pad

Replacement - Front

.

Note

Refer to "Brake Caliper Notice" in "Warnings and
Notices".

4.

Remove the brake caliper. Refer to

6.2.5.2

Brake Caliper

Replacement - Front

.

Note

Remove the brake caliper without having to remove
the brake hose. Using a wire to support the brake
caliper to avoid damage to the brake hose.

5.

Remove the brake disc. Refer to

6.2.5.3

Brake Disc

Replacement

.

6.

Remove the disc brake dust cover retaining bolts and
remove the disc brake dust cover.

6-16

Front Brake

Brake System