Scania Central gear RP832-RBP832. Manual — part 22
08:04-02
©
85
16 Remove the dummy bearing and press in the
ordinary bearing belonging to the outer ring.
Use drift 87 932. Make sure the rolling
resistance has not changed.
17 Fit the dust cover. Renew the dust cover if it
is damaged.
IMPORTANT! The new seals for the end yokes
cannot be reused once they have been removed.
The seals must be renewed.
18 Press in place the seal on the end yoke with
drift 99 377. Make sure the seal is turned the
right way round, see illustration. The seal
must not be knocked into position.
19 Fit the support washer 12 on the end of the
pinion.
20 Fit the sealing cover 14 with a new
gasket 13.
99 377
113 235
Gear housing RP832
86
©
08:04-02
21 Lubricate the drive shaft splines with
grease.
22 Lubricate the sealing surface of the end
yoke with oil and fit it on the splined journal
according to the markings made earlier.
Align the yoke accurately.
23 Grease the end yoke nut threads and nut
planes. Put it in place but do not torque
tighten until later.
24 Tighten the end yoke nut using sleeve
98 675.
25 Tightening torque 1000 Nm.
88 292
99 129
98 765
111 171
1000 Nm
Alternative tightening method
•
First tighten the nut to 300 Nm using socket
98 765. Mark the socket and yoke as
illustrated and then tighten a further 26 mm
to attain 1000 Nm.
88 292
99 129
1
2
98 765
111 316
26 Lock the nut by staking the nut flange into
the recesses in the end yoke in two places.
Gear housing RP832
08:04-02
©
87
Specifications
Gear ratio
No. of teeth
Gear ratio incl. hub
reduction gears
Pinion
Crownwheel
1.37
19
26
3.91
1.47
19
28
4.21
1.68
16
27
4.82
1.81
16
29
5.18
2.07
13
27
5.93
Setting values, check dimensions
Pinion bearing rolling resistance on 220 mm radius with a press force of 70-80 kN:
Worn. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...8-14 N
New . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-45 N
Tooth clearance
Gear ratio 5.93: . . . . . . . . . . . . . . . . . . . . . . . . . . ..0.25-0.36 mm
Other gear ratios. . . . . . . . . . . . . . . . . . . . . . . . . . .0.30-0.41 mm
Pinion axial position measured with pinion position template 99 072 . . . . . ..0.50 mm
Increase the dimension with the value of the mark on the crownwheel
Oil volume
RP832. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 dm
3
RBP832 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..15 dm
3
Hub RH832 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 dm
3
Oil grade, see group 0 or Operator's manual
Specifications
88
©
08:04-02
Tightening torques
Crownwheel bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1000 Nm
Alternatively: Tighten to 300 Nm and then a further 40
°
Differential housing bolts. . . . . . . . . . . . . . . . . . . . . . . . . . 120 Nm
Bearing cap bolts. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 330 Nm
M8 bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Nm
M6 bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 8 Nm
Nuts for attaching gear at rear axle housing . . . . . . . . . . . . . . . . . . 260 Nm
Studs in rear axle housing (locked with locking compound). . . . . . . . . . . . . 80 Nm
RP832
Nut for end yoke on input shaft . . . . . . . . . . . . . . . . . . . . . . . 1000 Nm
Alternatively: Tighten to 300 Nm and then an additional 26 mm on the radius of the socket
RBP832
Nut for end yoke on output shaft . . . . . . . . . . . . . . . . . . . . . . . 400 Nm
Nut for end yoke on input shaft . . . . . . . . . . . . . . . . . . . . . . ... 600 Nm
Alternatively: Tighten to 300 Nm and then an additional 11 mm on the radius of the socket
Nut for planet wheel carrier bearing . . . . . . . . . . . . . . . . . . . . . 400 Nm
Nut for pinion bearing. . . . . . . . . . . . . . . . . . . . . . . . . . .. 600 Nm
Bolts for front cover (M12). . . . . . . . . . . . . . . . . . . . . . . . . 84 Nm
Materials
Locking compound . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 561 200
Grease for compressed air system. . . . . . . . . . . . . . . . . . . . . . 319 308
Sealing fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 561 019
Sealing agent (silicon rubber) . . . . . . . . . . . . . . . . . . . . . . . .. 584 010
2-3 mm thick bead applied to rear axle housing sealing surface.
Specifications
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст