Lexus ES300 (2002 year). Manual — part 245
-
SERVICE SPECIFICATIONS
ENGINE MECHANICAL
03-15
116
2002 LEXUS ES300 REPAIR MANUAL (RM911U)
Part Tightened
ft
⋅
lbf
kgf
⋅
cm
N
⋅
m
Oil pump assy x Cylinder block (See page
10 mm head
12 mm head
8.0
20
82
199
71 in.
⋅
lbf
14
12 mm head
14 mm head
20
43
199
439
14
32
Crank position sensor x Oil pump assy
8.0
82
71 in.
⋅
lbf
Oil pan baffle plate x Oil pan sub-assy
8.0
82
71 in.
⋅
lbf
Oil pan sub-assy x Cylinder block (See page
10 mm head
8.0
82
71 in.
⋅
lbf
Oil an sub assy x Cylinder block (See age
10 mm head
12 mm head
8.0
20
82
199
71 in.
⋅
lbf
14
Oil strainer sub-assy x Oil pan sub-assy
8.0
82
71 in.
⋅
lbf
Oil pan sub-assy No. 2 x Oil pan sub-assy
8.0
82
71 in.
⋅
lbf
Oil pan drain plug x Oil pan sub-assy No. 2
45
459
33
Water inlet housing x Cylinder block
8.0
82
71 in.
⋅
lbf
Cylinder head x Cylinder block
12 pointed head 1st
2nd
54
Turn 90
551
Turn 90
40
Turn 90
2nd
Recessed head
Turn 90
19
Turn 90
189
Turn 90
14
Camshaft bearing cap x Cylinder head
16
163
12
Timing belt plate x Oil pump assy
8.0
82
71 in.
⋅
lbf
Water pump assy x Cylinder block
8.0
82
71 in.
⋅
lbf
Oil level gage guide x Cylinder block
8.0
82
71 in.
⋅
lbf
Oil filter union x Cylinder block
30
306
22
Timing belt idler bracket x Cylinder block
28
286
21
Timing belt No. 3 cover x Cylinder head
8.5
87
76 in.
⋅
lbf
Camshaft timing pulley x Camshaft
125
1,275
92
Timing belt idler sub-assy No. 2 x Timing belt idler bracket
43
438
32
Timing belt idler sub-assy No. 1 x Cylinder block
34
347
25
Chain tensioner assy No. 1 x Oil pump assy
27
280
20
Transverse engine engine mounting bracket x Cylinder block
28
286
21
Timing belt No. 2 cover x Timing belt No. 3 cover
8.5
87
76 in.
⋅
lbf
Timing belt No. 1 cover x OIl pump assy
8.5
87
76 in.
⋅
lbf
Crankshaft pulley x Crankshaft
215
2,192
159
Crank position sensor No. 1 x Cylinder head
8.0
82
71 in.
⋅
lbf
Cylinder head cover x Cylinder head
8.0
82
71 in.
⋅
lbf
Spark plug x Cylinder head
18
184
13
W/head straight screw plug No. 1 x Cylinder head
44
449
32
W/head straight screw plug No. 2 x Cylinder head
44
449
32
Connecting rod cap x Connecting rod
1st
2nd
25
Turn 90
250
Turn 90
18
Turn 90
Main bearing cap x Cylinder block
12 pointed head 1st
2nd
6 pointed head
22
Turn 90
27
224
Turn 90
275
16
Turn 90
20
Cylinder block w/head straight screw No. 1 plug x Cylinder block
30
306
22
Cylinder block w/head straight screw No. 2 plug x Cylinder block
50
510
37
Cylinder block w/head straight screw No. 3 plug x Cylinder block
30
306
22
Water seal plate x Cylinder block
18
184
13
Cylinder block water drain cock sub-assy x Cylinder block
39
398
29
Vane pump assy x Adjusting strut
43
439
32
Generator x Generator bracket
58
591
43
Generator x Adjusting bar
18
184
13
Intake air surge tank x Intake manifold
28
286
21
Front suspension upper brace center x Body
80
816
59
Drive plate & ring gear sub-assy x Crankshaft
83
846
61
Water outlet x Cylinder head
15
153
11
Intake manifold x Cylinder head
15
153
11
03-16
-
SERVICE SPECIFICATIONS
ENGINE MECHANICAL
117
2002 LEXUS ES300 REPAIR MANUAL (RM911U)
Part Tightened
ft
⋅
lbf
kgf
⋅
cm
N
⋅
m
Exhaust manifold heat insulator No.2 x Exhaust manifold LH
8.5
87
55 in.
⋅
lbf
Exhaust pipe support bracket No.1 x Automatic transaxle assy
21
214
15
Emission control valve set x Emission control valve bracket
8.0
82
71 in.
⋅
lbf
Surge tank stay No. 2 x Throttle body assy
20
199
14
Cylinder block side cover x Cylinder block
9.0
92
80 in.
⋅
lbf
Cylinder block side cover drain cock plug x Cylinder block side cover
7.0
71
62 in.
⋅
lbf
Oil control valve filter x Cylinder head
45
459
33
Cylinder head cover rear x Cylinder head
10
102
7
Camshaft timing gear assy (VVT-i) x Camshaft
150
5
1,530
50
111
4
Camshaft timing oil control valve assy x Cylinder head
8.0
82
71 in.
⋅
lbf
Exhaust manifold converter sub-assy No. 2 x Exhaust pipe assy FR
62
633
46
030H1-01
-
SERVICE SPECIFICATIONS
EXHAUST
03-17
118
2002 LEXUS ES300 REPAIR MANUAL (RM911U)
EXHAUST
TORQUE SPECIFICATION
Part Tightened
N
⋅
m
kgf
⋅
cm
ft
⋅
lbf
Exhaust pipe assy center x Tail pipe assy
56
571
41
Exhaust pipe assy front x Exhaust manifold RH
62
633
46
Exhaust pipe assy front x Exhaust manifold converter No.2
62
633
46
Exhaust pipe assy front x Exhaust pipe assy center
56
571
41
Exhaust pipe No.1 support bracket x Body
33
337
24
Floor panel brace rear x Body
20
199
14
Exhaust pipe No.1 support bracket x Exhaust pipe support bracket No.1
33
337
24
Oxygen sensor x Exhaust pipe assy front
44
449
32
030H2-01
03-18
-
SERVICE SPECIFICATIONS
COOLING
119
2002 LEXUS ES300 REPAIR MANUAL (RM911U)
COOLING
SERVICE DATA
Thermostat
Valve opening temperature
Valve lift
at 95
C (203
F)
80 - 84
C (176 - 183
F)
10 mm (0.394 in.) or more
Radiator cap sub-assy
Standard opening pressure
Minimum opening pressure
83.4 - 112.8 kPa (0.85 - 1.15 kgf/cm
2
, 12.1 - 16.4 psi)
69 kPa (0.7 kgf/cm
2
, 10.0 psi)
Cooling fan
Standard amperage
at 20
C (68
F)
8.0 - 12.0 A
Coolant
Capacity
9.2 liters (9.7 US qts, 8.1 lmp. qts)
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