Lexus ES300 (2002 year). Manual — part 414

D03904

D03559

D03560

C56727

D03563

-

AUTOMATIC TRANSMISSION / TRANS

AUTOMATIC TRANSAXLE ASSY (U150E)

40-19

41

U150E A/T REPAIR MANUAL (RM913U)

(b)

Remove the O-ring from the B-3 accumulator piston.

23.

REMOVE MANUAL VALVE LEVER SHAFT RETAINER
SPRING

(a)

Using a needle-nose pliers, remove the retainer spring.

24.

REMOVE MANUAL DETENT SPRING SUB-ASSY

(a)

Remove the 2 bolts, the manual detent spring sub-assy
and cover.

25.

REMOVE PARKING LOCK PAWL BRACKET

(a)

Remove the 2 bolts and parking lock pawl bracket.

26.

REMOVE MANUAL VALVE LEVER SUB-ASSY

(a)

Using a chisel and hammer, unstake and remove the
spacer.

D03564

D03565

D26382

D03566

40-20

-

AUTOMATIC TRANSMISSION / TRANS

AUTOMATIC TRANSAXLE ASSY (U150E)

42

U150E A/T REPAIR MANUAL (RM913U)

(b)

Using a pin punch and hammer, drive out the pin.

HINT:
Slowly drive out the pin so that it will not fall into the transaxle
case.

(c)

Remove the manual valve lever shaft and manual valve
lever.

27.

REMOVE PARKING LOCK ROD SUB-ASSY

(a)

Remove the parking lock rod from the manual valve lever.

28.

REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL

(a)

Using a screwdriver, remove the oil seal from the trans-
axle case.

29.

FIX AUTOMATIC TRANSAXLE ASSY

(a)

Fix the transaxle case with the oil pump side facing up.

D08046

D26384

D03569

D25505

D25506

-

AUTOMATIC TRANSMISSION / TRANS

AUTOMATIC TRANSAXLE ASSY (U150E)

40-21

43

U150E A/T REPAIR MANUAL (RM913U)

30.

INSPECT INPUT SHAFT ENDPLAY

(a)

Using a dial indicator, measure the input shaft end play.
End play: 0.262 - 1.249 mm (0.0103 - 0.0492 in.)

31.

REMOVE TRANSAXLE HOUSING

(a)

Remove the 16 bolts.

(b)

Tap on the circumference of the transaxle housing with a
plastic hammer to remove the transaxle housing from the
transaxle case.

NOTICE:
Differential may be accidentally removed when the trans-
axle housing is removed.

32.

REMOVE OIL PUMP ASSY

(a)

Remove the 7 bolts and oil pump from the transaxle case.

33.

REMOVE THRUST NEEDLE ROLLER BEARING

(a)

Remove the thrust needle roller bearing from the U/D
planetary gear assy.

34.

REMOVE THRUST BEARING UNDERDRIVE RACE
NO.2

(a)

Remove the thrust bearing U/D race No. 2 from the U/D
planetary gear assy.

D26450

D03573

D03574

D03906

D26787

40-22

-

AUTOMATIC TRANSMISSION / TRANS

AUTOMATIC TRANSAXLE ASSY (U150E)

44

U150E A/T REPAIR MANUAL (RM913U)

35.

REMOVE DIFFERENTIAL GEAR ASSEMBLY

(a)

Remove the differential gear assy from the transaxle
case.

36.

REMOVE OVERDRIVE BRAKE GASKET

(a)

Remove the 2 O/D brake gaskets from the transaxle case.

37.

REMOVE FORWARD CLUTCH ASSY

(a)

Remove the forward clutch assy from the transaxle case.

(b)

Remove the thrust bearing from the forward clutch.

38.

REMOVE MULTIPLE DISC CLUTCH CLUTCH HUB

(a)

Remove the thrust bearing, multiple clutch hub, needle
roller bearing and bearing race from the transaxle case.