Lexus ES300 (2002 year). Manual — part 432
D03827
D08112
D08113
D08114
SST
SST
D03827
-
AUTOMATIC TRANSMISSION / TRANS
UNDERDRIVE PLANETARY GEAR ASSY (U150E)
40-95
117
U150E A/T REPAIR MANUAL (RM913U)
(b)
Remove the U/D planetary ring gear from the counter
driven gear.
6.
INSTALL UNDERDRIVE PLANETARY RING GEAR
(a)
Install a new snap ring to the outer race of the tapered roll-
er bearing.
HINT:
When replacing the bearing, also replace the counter driven
gear with a new one.
(b)
Using a piston ring compressor, squeeze the snap ring.
(c)
Using SST and a press, press in the outer race of the ta-
pered roller bearing.
SST
09950- 60020 (09951- 00890), 09950- 70010
(09951-07100)
(d)
Install the U/D planetary ring gear to the counter driven
gear.
D08115
D26435
SST
D08117
D26436
SST
D26433
SST
40-96
-
AUTOMATIC TRANSMISSION / TRANS
UNDERDRIVE PLANETARY GEAR ASSY (U150E)
118
U150E A/T REPAIR MANUAL (RM913U)
(e)
Using a snap ring pliers, install the snap ring.
7.
INSTALL UNDERDRIVE PLANETARY GEAR ASSY
(a)
Using a press, press the rear tapered roller bearing to the
U/D planetary gear.
SST
09502- 12010, 09950- 60010 (09951- 00260),
09950-70010 (09951-07100), 09316-20011
NOTICE:
Press the bearing until it becomes flat at the bottom.
(b)
Install the counter driven gear with planetary ring gear to
the U/D planetary gear.
(c)
Using SST and a press, press in the front tapered roller
bearing.
SST
09502- 12010, 09950- 60010 (09951- 00260),
09950-70010 (09951-07100), 09316-20011
NOTICE:
Press the counter driven gear while rotating it.
(d)
Using a press, press in the parking lock gear.
SST
09502- 12010, 09950- 60010 (09951- 00260),
09950-70010 (09951-07100), 09316-20011
NOTICE:
Press the counter driven gear while rotating it.
D26434
SST
D26432
SST
D25609
D25594
SST
C56809
-
AUTOMATIC TRANSMISSION / TRANS
UNDERDRIVE PLANETARY GEAR ASSY (U150E)
40-97
119
U150E A/T REPAIR MANUAL (RM913U)
8.
INSTALL DIFFERENTIAL DRIVE PINION
(a)
Using a press, press the differential drive pinion.
SST
09726- 40010, 09950- 60010 (09951- 00260),
09950-70010 (09951-07100)
NOTICE:
Press the counter driven gear while rotating it.
9.
INSTALL CYLINDRICAL ROLLER BEARING RACE
INNER
(a)
Using a press, press the cylindrical roller bearing race in-
ner.
SST
09506- 35010, 09950- 60010 (09951- 00260),
09950-70010 (09951-07100)
NOTICE:
Press the counter driven gear while rotating it.
10.
INSTALL FRONT PLANETARY GEAR NUT
(a)
Clamp the U/D planetary gear in soft jaw vise.
NOTICE:
Be careful not to damage the differential drive pinion.
(b)
Using a socket wrench, install a new lock nut.
Torque: 280 N
⋅
m (2,855 kgf
⋅
cm, 207 in.
⋅
lbf)
HINT:
Use a torque wrench with a fulcrum length of 750 mm (29.53
in.).
11.
INSPECT UNDERDRIVE PLANETARY GEAR
PRELOAD
(a)
Using SST and a torque wrench, measure the turning
torque of U/D planetary gear assy while rotating the
torque wrench at 60 rpm.
SST
09387-00050
Turning torque at 60 rpm.:
2.14 - 5.40 N
⋅
m (21.8 - 55.1 kgf
⋅
cm, 0.24 - 0.61 in.
⋅
lbf)
HINT:
Use a torque wrench with a fulcrum length of 160 mm (6.30 in.).
(b)
Using a pin punch and hammer, stake the lock nut.
NOTICE:
Make sure that there are no cracks on the nut.
400H4-01
D26439
D26442
D26438
D26443
40-98
-
AUTOMATIC TRANSMISSION / TRANS
TRANSMISSION VALVE BODY ASSY (U150E)
120
U150E A/T REPAIR MANUAL (RM913U)
TRANSMISSION VALVE BODY ASSY (U150E)
OVERHAUL
1.
REMOVE SHIFT SOLENOID VALVE SL3
(a)
Remove the bolt and shift solenoid valve SL3 from the
valve body assy.
2.
REMOVE SHIFT SOLENOID VALVE S4
(a)
Remove the bolt and shift solenoid valve S4 from the
valve body assy.
3.
REMOVE SHIFT SOLENOID VALVE SR
(a)
Remove the shift solenoid valve SR from the valve body
assy.
4.
REMOVE SHIFT SOLENOID VALVE DSL
(a)
Remove the bolt and shift solenoid valve DSL from the
valve body assy.
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