Lexus ES300 (2002 year). Manual — part 408
C50252
C50253
C50254
D26447
SST
-
AUTOMATIC TRANSMISSION / TRANS
FRONT DIFFERENTIAL ASSY (U150E)
40-105
127
U150E A/T REPAIR MANUAL (RM913U)
11.
INSPECT BACKLASH
(a)
Using a dial indicator, inspect the backlash of the side
gear.
Standard backlash:
0.05 - 0.20 mm (0.0020 - 0.0079 in.)
Thrust washer thickness
Mark
Thickness
-
1.625 mm (0.0640 in.)
-
1.725 mm (0.0679 in.)
-
1.825 mm (0.0719 in.)
12.
INSTALL FRONT DIFFERENTIAL PINION SHAFT
STRAIGHT PIN
(a)
Using a pin punch and hammer, install the pinion shaft
straight pin.
(b)
Using a chisel and hammer, stake the differential case.
NOTICE:
Stake it after adjusting the backlash.
13.
INSTALL FR DIFFERENTIAL CASE FRONT TAPERED
ROLLER BEARING
(a)
Using SST and a press, install the front differential case
rear tapered roller bearing to the differential case.
SST
09316- 12010, 09550- 60010 (09951- 00490),
09950-70010 (09951-07100)
C83736
D26448
SST
D26449
SST
D26450
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AUTOMATIC TRANSMISSION / TRANS
FRONT DIFFERENTIAL ASSY (U150E)
128
U150E A/T REPAIR MANUAL (RM913U)
(b)
Using SST and a hammer, install the front differential
case tapered roller bearing front outer race to the trans-
axle housing.
SST
09550- 60010 (09951- 00490), 09950- 60020
(09951-00910)
14.
INSTALL FR DIFFERENTIAL CASE REAR TAPERED
ROLLER BEARING
(a)
Using SST and a press, install the front differential case
front tapered roller bearing to the differential case.
SST
09316- 12010, 09550- 60010 (09951- 00490),
09950-70010 (09951-07100)
(b)
Using SST and a hammer, install the front differential
case tapered roller bearing front outer race to the trans-
axle housing.
SST
09950- 70010 (09951- 07150), 09950- 60020
(09951-00890)
NOTICE:
Clearance is not allowed between the bearing and trans-
axle housing.
15.
ADJUST DIFFERENTIAL SIDE BEARING RRELOAD
(a)
Install the differential assy to the transaxle case.
D26384
C
C
C
C
A
B
D
D25604
SST
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AUTOMATIC TRANSMISSION / TRANS
FRONT DIFFERENTIAL ASSY (U150E)
40-107
129
U150E A/T REPAIR MANUAL (RM913U)
(b)
Clean the matching surfaces of the transaxle case and
transaxle housing.
(c)
Install the transaxle housing to the transaxle case and
tighten them with the 16 bolts.
Torque:
Bolt A and D: 22.1 N
⋅
m (225 kgf
⋅
cm, 16.3 ft
⋅
lbf)
Bolt B and C: 29.4 N
⋅
m (300 kgf
⋅
cm, 21.7 ft
⋅
lbf)
Bolt length:
Bolt A: 50 mm (1.969 in.)
Bolt B: 50 mm (1.969 in.)
Bolt C: 42 mm (1.654 in.)
Bolt D: 72 mm (2.835 in.)
HINT:
Usually, bolt A is a non-reusable bolt. In this case, however, it
can be used after cleaning it.
(d)
Using SST, turn the differential assy right and left 2
or 3
times to settle the bearing.
SST
09564-3201 1
(e)
Using SST and a torque wrench, measure the turning
torque of the differential.
SST
09564-3201 1
Turning torque at 60 rpm:
New bearing
0.20 - 0.69 N
⋅
m (2.0 - 7.0 kgf
⋅
cm, 1.8 - 6.1 in.
⋅
lbf)
Used bearing
0.10 - 0.35 N
⋅
m (1.0 - 3.6 kgf
⋅
cm, 0.9 - 3.1 in.
⋅
lbf)
HINT:
If the turning torque is not within the specified value, refer to the
table below to select a thrust washer which turning torque is
within the specified value.
Flange thickness: mm (in.)
Mark
Thickness
Mark
Thickness
0
2.00 (0.0787)
9
2.45 (0.0965)
1
2.05 (0.0807)
A
2.50 (0.0984)
2
2.10 (0.0827)
B
2.55 (0.1004)
3
2.15 (0.0846)
C
2.60 (0.1024)
4
2.20 (0.0866)
D
2.65 (0.1043)
5
2.25 (0.0886)
E
2.70 (0.1063)
6
2.30 (0.0906)
F
2.75 (0.1083)
7
2.35 (0.0925)
G
2.80 (0.1102)
8
2.40 (0.0945)
H
2.85 (0.1122)
D26384
D26450
D25215
90 - 100
C (194 - 230
F)
D26445
Mark
D26446
40-108
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AUTOMATIC TRANSMISSION / TRANS
FRONT DIFFERENTIAL ASSY (U150E)
130
U150E A/T REPAIR MANUAL (RM913U)
(f)
Remove the 16 bolts and the transaxle housing.
(g)
Remove the differential assy.
16.
INSTALL FRONT DIFFERENTIAL RING GEAR
(a)
Using ATF and heater, heat the front differential ring gear
to 90 - 110
C (194.0 - 230.0
F).
NOTICE:
Do not overheat the ring gear to 110
C (230.0
F) or more.
(b)
Clean the contact surface of the front differential case.
(c)
Align the match-marks, install the front differential ring
gear case quickly.
NOTICE:
Do not install the bolts while the ring gear is hot.
(d)
Tighten the 14 bolts.
Torque: 95.1 N
⋅
m (970 kgf
⋅
cm, 70 ft
⋅
lbf)
NOTICE:
Tighten the bolts a little at a time in diagonal order.
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