Lexus ES300 (2002 year). Manual — part 428

03-6

-

SERVICE SPECIFICATIONS

AUTOMATIC TRANSMISSION / TRANSAXLE

21

U150E A/T REPAIR MANUAL (RM913U)

U/D planetary gear

Preload (at 60 rpm)

2.140 - 5.40 N

⋅

m (21.8 - 55.1 kgf

⋅

cm, 0.24 - 0.61 in.

⋅

lbf)

Front planetary gear

Turning torque (at 60 rpm)

New Bearing

Used Bearing

0.51 - 1.02 N

⋅

m (5.1 - 10.0 kgf

⋅

cm, 4.4 - 8.7 in.

⋅

lbf)

0.26 - 0.51 N

⋅

m (2.7 - 5.2 kgf

⋅

cm, 2.3 - 4.5 in.

⋅

lbf)

Input shaft

End play

0.262 - 1.249 mm (0.0103 - 0.0492 in.)

Transaxle rear cover

Bearing press fit depth

20.55 - 21.25 mm (0.8091 - 0.8366 in.)

Transmission valve body

Valve body installation bolt length

A
B

C

25 mm (0.984 in.)
57 mm (2.244 in.)
41 mm (1.614 in.)

Accumulator

Spring

Free length/Outer diameter

Color

B

3

Inner

Outer

62.00 (2.4409) / 15.50 (0.610)
74.23 (2.9224) / 16.50 (0.649)

Purple
Purple

C

2

60.96 (2.3999) / 14.10 (0.555)

Yellow

C

3

72.20 (2.8425) / 19.0 (0.748)

Colorless

Front differential

Backlash

0.05 - 0.20 mm (0.0020 - 0.0079 in.)

Thrust washer thickness

Mark

-
-
-

1.625 mm (0.0640 in.)
1.725 mm (0.0679 in.)
1.825 mm (0.0719 in.)

Praload (at 60 rpm)

New bearing

Used bearing

0.20 - 0.69 N

⋅

m (2.0 - 7.0 kgf

⋅

cm, 1.8 - 6.1 in.

⋅

lbf)

0.10 - 0.35 N

⋅

m (1.0 - 3.6 kgf

⋅

cm, 0.9 - 3.1 in.

⋅

lbf)

Flange thickness

Mark

0
1
2
3
4
5
6
7
8
9

A
B

C
D

E

F

G

H

2.00 mm (0.0787 in.)
2.05 mm (0.0807 in.)
2.10 mm (0.0827 in.)
2.15 mm (0.0846 in.)
2.20 mm (0.0866 in.)
2.25 mm (0.0886 in.)
2.30 mm (0.0906 in.)
2.35 mm (0.0925 in.)
2.40 mm (0.0945 in.)
2.45 mm (0.0965 in.)
2.50 mm (0.0984 in.)
2.55 mm (0.1004 in.)
2.60 mm (0.1024 in.)
2.65 mm (0.1043 in.)
2.70 mm (0.1063 in.)
2.75 mm (0.1083 in.)
2.80 mm (0.1102 in.)
2.85 mm (0.1122 in.)

030JL-01

V00079

Class

Diameter

mm

Pitch

mm

Specified torque

Hexagon head bolt

Hexagon flange bolt

N·m

kgf·cm

ft·lbf

N·m

kgf·cm

ft·lbf

in.·lbf

in.·lbf

in.·lbf

in.·lbf

in.·lbf

in.·lbf

03-2

-

SERVICE SPECIFICATIONS

STANDARD BOLT FOR AUTOMATIC TRANSAXLE
REPAIR MANUAL

17

U150E A/T REPAIR MANUAL (RM913U)

SPECIFIED TORQUE FOR STANDARD BOLTS

020X7-01

-

PREPARATION

AUTOMATIC TRANSMISSION / TRANS

02-1

10

U150E A/T REPAIR MANUAL (RM913U)

AUTOMATIC TRANSMISSION / TRANS

PREPARATION

SST

09215-00013

Crankshaft Bearing Remover &

”Replacer Set ””B”””

FRONT DIFFERENTIAL

ASSY(U150E)

(09215-00471)

Camshaft Bearing Remover &

Replacer

FRONT DIFFERENTIAL

ASSY(U150E)

09223-15020

Oil Seal & Bearing Replacer

FRONT DIFFERENTIAL

ASSY(U150E)

09223-15030

Oil Seal & Bearing Replacer

AUTOMATIC TRANSAXLE

ASSY(U150E)

09308-00010

Oil Seal Puller

OIL PUMP ASSY(U150E)

FRONT DIFFERENTIAL

ASSY(U150E)

09316-12010

Transfer Bearing Replacer

FRONT DIFFERENTIAL

ASSY(U150E)

09316-2001 1

Transfer Bearing Replacer

UNDERDRIVE PLANETARY GEAR

ASSY(U150E)

09350-32014

TOYOTA Automatic Transmission

Tool Set

OIL PUMP ASSY(U150E)

UNDERDRIVE CLUTCH

ASSY(U150E)

(09351-32070)

No.2 Piston Spring Compressor

UNDERDRIVE CLUTCH

ASSY(U150E)

(09351-32140)

Oil Seal Replacer

OIL PUMP ASSY(U150E)

09387-00020

Direct Clutch Wrench

AUTOMATIC TRANSAXLE

ASSY(U150E)

FORWARD CLUTCH ASSY(U150E)

DIRECT CLUTCH ASSY(U150E)

09387-00030

Counter Drive Gear Holding Tool

AUTOMATIC TRANSAXLE

ASSY(U150E)

02-2

-

PREPARATION

AUTOMATIC TRANSMISSION / TRANS

11

U150E A/T REPAIR MANUAL (RM913U)

09387-00041

Bearing Puller Assembly

AUTOMATIC TRANSAXLE

ASSY(U150E)

(09387-01021)

Claw No.2

AUTOMATIC TRANSAXLE

ASSY(U150E)

(09387-01010)

Claw No.1

AUTOMATIC TRANSAXLE

ASSY(U150E)

(09387-01030)

Pin

AUTOMATIC TRANSAXLE

ASSY(U150E)

(09387-01040)

Bearing Puller Body

AUTOMATIC TRANSAXLE

ASSY(U150E)

09387-00050

Under Drive Gear Puller

UNDERDRIVE PLANETARY GEAR

ASSY(U150E)

09387-00060

Second Brake Wrench

SECOND BRAKE PISTON

ASSY(U150E)

09387-00070

First & Reverse Brake Wrench

AUTOMATIC TRANSAXLE

ASSY(U150E)

09387-00080

Counter Drive Gear Nut Wrench

AUTOMATIC TRANSAXLE

ASSY(U150E)

09502-12010

Differential Bearing Replacer

UNDERDRIVE PLANETARY GEAR

ASSY(U150E)

09506-35010

Differential Drive Pinion Rear

Bearing Replacer

UNDERDRIVE PLANETARY GEAR

ASSY(U150E)

09514-3501 1

Rear Wheel Bearing Puller

AUTOMATIC TRANSAXLE

ASSY(U150E)

09527-1701 1

Rear Axle Shaft Bearing Remover

AUTOMATIC TRANSAXLE

ASSY(U150E)