Lexus ES300 (2002 year). Manual — part 1
LEXUS
ES300
2002− FRONT
END
MASK
Section I Installation Preparation
DIO
Rev: A
12/05/01
Part Number: PT218−33021
Section I Installation Preparation
Kit Contents
Item #
Quantity Reqd.
Description
1
1
Fender Bumper Piece
2
1
Hood Piece
3
1
Installation Instructions
4
1
Hardware Bag
Hardware Bag Contents
Item #
Quantity Reqd.
Description
1
2
Snap/screw
2
2
Washer
3
2
Spring Clip
Additional Items Required For Installation
Item #
Quantity Reqd.
Description
Conflicts
Note:
Recommended Tools
Safety Tools
None
Special Tools
None
Installation Tools
Phillips Head Screwdriver
Flat Head Screwdriver
Scissors
Special Chemicals
None
General Applicability
This mask can be installed on ES300 model years 2002 and
up.
Recommended Sequence of Application
Item #
Accessory
1
2
3
*
Mandatory
Legend
STOP
STOP: Damage to the vehicle may occur. Do not
proceed until process has been complied with.
OPERATOR SAFETY: Use caution to avoid risk of
injury
CRITICAL PROCESS: Proceed with caution to ensure
a quality installation.
GENERAL PROCESS: This highlights specific
processes to ensure a quality installation.
TOOLS & EQUIPMENT: This calls out the specific
tools and equipment required for this process
For technical assistance regarding this Toyota product,
please call: 1−800−347−1200.
Engineered by Toyota to meet cooling requirements.
Please follow these installation instructions in the order
they are written. It will make installing your custom
made mask much easier. Your mask was designed to
have a tight fit, and when fully i nstalled it will be snug.
Don t be afraid to tug.
Section II Installation Procedure
DIO
Rev: A
12/05/01
Section II Installation Procedure
A.
Protect the Vehicle
1. Customer Care Information:
NOTE: Important, please observe the following
precautions, the manufacturer cannot be
responsible for damage to paint.
i. Area to be covered by mask must be free
of dirt. The mask, especially the flannel
surface, must be clean.
ii. Both car and mask must be completely
dry. If moisture is present under mask,
and is allowed to dry on the vehicle, it
may cause the paint to cloud. If mask gets
wet, remove and allow to dry completely
before reinstalling.
iii. To clean vinyl and flannel backing use a
mild soap and water solution. (Approx.
one tablespoon of soap per half gallon of
water.) Using a cloth or sponge, gently
rub soiled area until clean. Take care to
rinse with clear water when finished.
Repeat if necessary. Hang out to dry, but
not in direct sunlight.
iv. It is recommended that the mask be
removed before washing the vehicle.
v. If mask should flap due to high speed or
wind conditions, stop car and adjust or
remove the mask.
2. Pre−installation Tip:
i. Remove mask from package and
familiarize yourself with its shape in
relation to the contours of the vehicle.
NOTE: Mask will be easier to install if it is
warmed before installation.
STOP
Section II Installation Procedure
DIO
Rev: A
12/05/01
B.
Hardware Installation
NOTE: Turning the wheels eases the next operation.
1. Remove the plastic fastener installed in
vehicle wheel well area with flat head
screwdriver. Take care not to scratch body
panel (protect panel/screwdriver.) (Fig. B−1.)
2. Pull back the plastic fender liner and install
the spring clip over the fender tab by aligning
the hole in the clip with the hole in the tab.
Reinstall the plastic fender liner over the
spring clip. Install the snap/screw and washer
into the spring clip (Fig. B−2.) Repeat on
opposite side of vehicle.
C.
Hood Piece Installation
1. Open hood to install hood piece.
2. Tuck the flaps all the way around the side of
the grill (Fig. C−1.)
3. At the top of the hood attach (2) elastics with
S hooks to openings on each side of the grill
(Fig. C2.) At the bottom of the hood, attach
(2) elastic straps with S hooks to holes at
sides of hood (Fig. C−3.)
IMPORTANT: Pull the elastic strap toward you;
NEVER away from you.
D.
Bumper Piece Installation
NOTE BEFORE INSTALLATION: If your state
requires a license plate on the front of your vehicle,
use scissors to cut just the stitching that attaches the
license plate flap to the mask (Fig. D1.)
1. With hood open, place plastic flap into the
opening in the fender next to the headlight
(Fig. D−2.) Tuck flap underneath the fender
flange.
2. Attach snap at top of wheel well to previously
installed snap/screw hardware. (Fig. D−3.)
Fig. C−1
Fig. C−2
Fig. C−3
Fig. D−2
Fig. D−3
Fig. D−1
Scissors
Fig. B−2
Phillips Head Screwdriver
Fig. B−1
Flat Head Screwdriver
STOP
Section II Installation Procedure
DIO
Rev: A
12/05/01
3. Repeat steps 1 and 2 on other side of vehicle.
4. Place (1) plastic flap between the bumper
fascia and the headlight (Fig. D4.) Repeat on
other side of vehicle.
5. At each corner of the bumper top, near the
inside edge of the headlight, place the pocket
over the corner. (Fig. D−5.)
6. At the top of the intake place (4) elastics with
hooks through the intake (Fig. D−6.)
7. Pull the (4) top intake elastics up to the top of
the bumper and attach the hooks to the (4)
loops at the top of the mask. (Fig. D−7.)
8. Attach (2) plastic clips to the side of the wheel
well and (1) elastic with S hook to the
bottom of the wheel well. (Fig. D−8.)
Fig. D−4
Fig. D−5
Fig. D−6
Fig. D−7
Fig. D−8
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