Lexus ES300 (2002 year). Manual — part 109
CHASSIS – BRAKE
CH-58
3) Skid Control ECU
Initial Check
After the ignition is turned ON, and the vehicle attains an approximate speed of 6 km/ h (4 mph) or more
only at first time, the skid control ECU performs the initial check.
The functions of each solenoid valve and pump motor in the brake actuator are checked in order.
Self-Diagnosis
If the skid control ECU detects a malfunction in the ABS with EBD system, the ABS and brake
system warning lights that corresponds to the function in which the malfunction has been detected
indicates or lights up, indicated in the table below, to alert the driver of the malfunction.
: Light ON –: Light OFF
Item
ABS
EBD
Skid Control
ECU
ABS Warning Light
Brake System Warning Light
—
At the same time, the DTCs (Diagnosis Trouble Codes) are stored in memory. The DTCs can be read
by connecting the SST (09843-18040) between the Tc and CG terminals of DLC3 and observing the
blinking of the ABS warning light, or by connecting a hand-held tester.
This system has a sensor signal check function. The DTCs can be read by connecting the SST
(09843-18040) between the Tc and CG terminals of DLC3 and observing the blinking of the ABS
warning light after check the function or by connecting a hand-held tester.
The DLC1 has been discontinued.
The DTCs listed below have been added.
DTC No.
Detection Item
C1235 / 35
Foreign matter is attached on the tip of the right front sensor
C1236 / 36
Foreign matter is attached on the tip of the left front sensor
C1238 / 38
Foreign matter is attached on the tip of the right rear sensor
C1239 / 39
Foreign matter is attached on the tip of the left rear sensor
For details on the DTCs that are stored in skid control ECU memory and the DTCs that are output
through the sensor check function, see the 2002 LEXUS ES300 Repair Manual (Pub. No. RM911U).
4) Fail-Safe
In the event of a malfunction in the ABS, the skid control ECU prohibits the ABS operation.
In the event of the malfunction in the EBD control, skid control ECU prohibits the EBD control. Thus,
the brake will be operated in the same condition as in the condition without the ABS with EBD.
CHASSIS – SUSPENSION AND AXLE
CH-37
208CH19
Double-Row Angular
Ball Bearing
Lock Nut (12-point)
208CH20
Double-Row Angular
Ball Bearing
AXLE
1. Front Axle
The front axle use a double-row angular ball bearing which offers low rolling resistance.
A lock nut (12-point) has been adopted and staked for tightening the axle hub in order to ensure the
tightening performance.
This nut cannot reused.
A lead-free material is used in the front axle hub to address environmental concerns.
2. Rear Axle
The rear axle use a double-row angular ball bearing which offers low rolling resistance.
Part of the inner race is integrated with the shaft, thus optimizes the high rigidity.
CHASSIS – BRAKE
CH-51
BRAKE
DESCRIPTION
The ’02 ES300 has a brake system with the following specifications:
Model
’02 ES300
’01 ES300
Front Brake
Type
Ventilated Disc
Front Brake
Rotor Size
for 16 in. wheel
for 15 in. wheel
Rear Brake
Type
Solid Disc
Rear Brake
Rotor Size
for 14 in. wheel
ABS with EBD
STD
—
ABS & TRAC
—
STD
ABS & Brake Assist & TRAC & VSC
—
OPT
ABS with EBD
& Brake Assist & TRAC & VSC
OPT
—
Brake Control Valve
EBD
Dual P valve
Parking Brake Lever Type
Pedal
Specification
Model
’02 ES300
’01 ES300
Master
Cylinder
Type
Tandem
(Lockheed and Lockheed)*
1
(Portless and Portless)*
2
Tandem
(Portless and Lockheed)
Cylinder
Diameter
mm (in.)
22.22 (0.87)
23.8 (0.93)
Brake
Type
Single
Tandem
Brake
Booster
Size
in.
10.5
8.5 + 8.5
Pad Area
cm
2
(in.
2
)
52.9 (8.20)
44 (6.89)
Front
Wheel Cylinder Dia.
mm (in.)
44.45 (1.75) x 2
60.3 (2.38)
Front
Disc
Brake
Rotor Size (D x T)*
3
mm (in.)
296 x 28
(11.65 x 1.10)
275 x 28
(10.83 x 1.10)
Pad Material
PA556H
Pad Area
cm
2
(in.
2
)
21.5 (3.33)
34 (5.27)
Rear
Wheel Cylinder Dia.
mm (in.)
38.1 (1.50)
34.9 (1.38)
Rear
Disc
Brake
Rotor Size (D x T)*
3
mm (in.)
269 x 12
(10.6 x 0.47)
269 x 10
(10.6 x 0.39)
Pad Material
PA544
P Valve
Type
—
Dual
Parking
Type
Duo Servo
Parking
Brake
Drum Inner Dia.
mm (in.)
170.0 (6.69)
*
1
: with ABS with EBD
*
2
: with ABS with EBD & Brake Assist & TRAC & VSC
*
3
: D: Outer Diameter, T: Thickness
CHASSIS – BRAKE
CH-52
211CH28
Master Cylinder
Lockheed and Lockeed
Portless and Portless
Parking Brake
Rear Brake
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