Lexus ES300 (2002 year). Manual — part 424

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D26468

SST

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-

AUTOMATIC TRANSMISSION / TRANS

AUTOMATIC TRANSAXLE ASSY (U150E)

40-59

81

U150E A/T REPAIR MANUAL (RM913U)

133. INSPECT INPUT SHAFT ENDPLAY
(a)

Using a dial indicator, measure the input shaft end play.
End play: 0.262 - 1.249 mm (0.0103 - 0.0492 in.)

134. FIX AUTOMATIC TRANSAXLE ASSY

(a)

Fix the transaxle assy.

135. INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL

(a)

Coat a new oil seal with ATF.

(b)

Install the oil seal to the transaxle case.
SST

09950- 60010 (09951- 00230), 09950- 70010
(09951-07100)

Oil seal drive in depth: 0

0.5 mm (0

0.0197 in.)

136. INSTALL PARKING LOCK ROD SUB-ASSY

(a)

Install the parking lock rod to the manual valve lever.

137. INSTALL MANUAL VALVE LEVER SUB-ASSY

(a)

Install a new spacer and manual valve lever shaft to the
transaxle case.

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U150E A/T REPAIR MANUAL (RM913U)

(b)

Using a pin punch and hammer, drive in a new pin.

(c)

Turn the spacer and the lever shaft to align the small hole
for locating the staking position in the spacer with the
staking position mark on the lever shaft.

(d)

Using a pin punch, stake the spacer through the small
hole.

(e)

Check that the spacer does not turn.

138. INSTALL MANUAL VALVE LEVER SHAFT RETAINER

SPRING

(a)

Using needle-nose pliers, install the retainer spring.

139. INSTALL PARKING LOCK PAWL BRACKET

(a)

Install the parking lock pawl bracket with the 2 bolts.
Torque: 20.1 N

⋅

m (205 kgf

⋅

cm, 15 ft

⋅

lbf)

Bolt length: 25 mm (0.984 in.)

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B

A

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U150E A/T REPAIR MANUAL (RM913U)

140. INSTALL MANUAL DETENT SPRING SUB-ASSY

(a)

Install the manual detent spring with the 2 bolts.

NOTICE:
Make sure to install the manual detent spring and cover in
this order.
HINT:
Tighten them in the order, A and B.

Torque:
Bolt A: 20.1 N

⋅

m (205 kgf

⋅

cm, 15 ft

⋅

lbf)

Bolt B: 11.8 N

⋅

m (120 kgf

⋅

cm, 9 ft

⋅

lbf)

Bolt length:
Bolt A: 27 mm (1.063 in.)
Bolt B: 16 mm (0.630 in.)

141. INSTALL B-3 ACCUMULATOR PISTON

(a)

Coat a new O-ring with ATF, install it to the B-3 accumula-
tor piston.

(b)

Coat the piston with ATF, install it to the transaxle case.

Accumulator spring:

Free length

Outer diameter mm (in.)

Color

Inner 62.00 (2.4409) /

15.50 (0.610)

Purple

Outer 74.23 (2.9224) /

21.70 (0.854)

Purple

142. INSTALL REVERSE CLUTCH ACCUMULATOR

PISTON

(a)

Coat the 2 new O-rings with ATF, install them to the re-
verse accumulator piston.

C92978

D03902

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U150E A/T REPAIR MANUAL (RM913U)

(b)

Coat the piston with ATF, install it to the transaxle case.

Accumulator spring:

Free length

Outer diameter mm (in.)

Color

60.96 (2.3999) /

14.10 (0.555)

Yellow

143. INSTALL C-3 ACCUMULATOR PISTON

(a)

Coat a new O-ring with ATF, install it to the C-3 accumu-
lator piston.

(b)

Coat the piston with ATF, install it to the transaxle case.

Accumulator spring:

Free length

Outer diameter mm (in.)

Color

72.20 (2.8425) /

19.0 (0.748)

Colorless

(c)

Install the spring from the C-3 accumulator piston.

144. INSTALL CHECK BALL BODY

(a)

Install the check ball body and spring.