Lexus ES300 (2002 year). Manual — part 239

Upper Housing

Lock Housing

Lower
Housing

Upper Housing Attached Lock Housing

Wire

Pull

B–45

TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT

55

Wire Harness Repair Manual (RM1022E)

Insulation Displacement Connector (0.64 Type)

(a)

Install the upper housing to the lock housing.

NOTICE:

Securely Lock it.

Be careful not to mistake the upper housing and
lower housing when putting together.

(b)

Make the projection of the front lock of the upper
housing attached lock housing meet the ditch of the
front lock of the lower housing and fix the rear lock.

NOTICE:

Afteruniting, securely lock it for not leaving the rear
lock arm deformed.

Make sure that the terminals will not become loose
by pulling the wires lightily.

Be careful not to mistake the upper housing and
lower housing when putting together.

3.

When properly installed, pulling gently on the
wire lead will prove the terminal is locked in the
connector.

TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT

B–46

56

Wire Harness Repair Manual (RM1022E)

NOTICE:
If you working on the waterproof type, make sure that
a rubber plug or a terminal gasket is inserted into the
housing securely.

4.

Secure the Repaired Wire to the Harness

If the wire is not in the conduit, or secured by other means, wrap
vinyl tape around the bundle to keep it together with the other
wires.

5.

Connect Connector

Fit the male connector to the female terminal.

NOTICE:

Do not twist the connector when fitting.

Insert it until fully locked.

TABLE OF HOUSING CROSS SECTION

C–1

64

Wire Harness Repair Manual (RM1022E)

Type

: Position of the lance
: Direction of lock released
: Direction of the special tool inserted

Male

Female

0.64

(Double Lock Type)

[Terminal Lance]

0.64

IDC

[Terminal Lance]

1.0

(Double Lock Type)

[Housing Lance]

1.0II

Non–
waterproof
Type

90980–11223

(Double Lock Type)

[Housing Lance]

(Double Lock Type)

[Housing Lance]

CC

C–2

TABLE OF HOUSING CROSS SECTION

Wire Harness Repair Manual (RM1022E)

65

Type

: Position of the lance
: Direction of lock released
: Direction of the special tool inserted

Male

Female

1.0II

Waterproof
Type

90980–11566

[Housing Lance]

1.0III

1.0IV

Non–
waterproof
Type

90980–11889

(Double Lock Type)

[Housing Lance]

90980–11987

(Double Lock Type)

[Housing Lance]

1.0III

IDC

90980–12004

[Terminal Lance]

90980–11919

[Terminal Lance]

1.0III

Waterproof
Type

90980–11863

(Double Lock Type)

[Housing Lance]

90980–11856

(Double Lock Type)

[Housing Lance]

C