Lexus GS300/400 (2000 year). Manual — part 130

EM0D5–03

A09758

Air Cleaner Inlet

Air Cleaner, MAF Meter and Intake
Air Resonator Assembly

PCV Hose

MAF Meter
Connector

PS Air Hose

Engine Wire
Clamp

EVAP Hose

Radiator Assembly

Lower Radiator Hose

Upper Radiator Support

ECM
Outlet Duct

Wire Clamp

ECT Switch
Connector

Electric
Cooling Fan
Connector

Oil Cooler Hose
for A/T

Accelerator Cable

PS Vane Pump

PS Pump
Front Bracket

Drive Belt

Engine Under Cover

N·m (kgf·cm, ft·lbf) : Specified torque

Non–reusable Part

Lower Radiator
Support

Upper Radiator Hose

58 (590, 43)

52 (530, 38)

x 18

Engine Cover

EM–14

–

ENGINE MECHANICAL (2JZ–GE)

TIMING BELT

1368

TIMING BELT

COMPONENTS

A11128

Accelerator Pedal Position Sensor Connector

Throttle Control Motor Connector

Throttle Body and Intake Air Connector Assembly

Water Bypass Hose

VSV Connector
for EVAP

EVAP Hose

Gasket

Air Assist Hose

Engine Wire

Oil Filler Cap

No.3 Timing Belt Cover

Gasket

No.2 Timing Belt Cover

Gasket

Throttle
Position
Sensor
Connector

Vacuum Hose
(from Actuator for ACIS)

Water Bypass Hose

Engine Wire Protector

High–Tension
Cord w/ Clamp

No.1 Cylinder
Head Cover

Gasket

Timing Belt

x 6

Timing Belt Guide

Gasket

x 5

No.1 Timing Belt Cover

Crankshaft
Pulley

21 (210, 15)

Drive Belt Tensioner

330 (3,300, 243)

Camshaft
Timing Pulley

(VVT–i Pulley)

81 (810, 60)

Straight
Screw Plug

15 (150, 11)

Seal Washer

Camshaft
Timing Oil
Control Valve

Camshaft Timing
Oil Control
Valve Connector

Gasket

Oil Control Valve Filter

O–Ring

No.1 Oil Pipe

Union Bolt

55 (550, 41)

Idler Pulley

Crankshaft Timing Pulley

Timing Belt Plate

Timing Belt Tensioner

N·m (kgf·cm, ft·lbf) : Specified torque

35 (350, 26)

8.0 (80, 71 in.·lbf)

27 (270, 20)

Non–reusable part

Precoated part

Dust Boot

Engine Wire Clamp

PCV Hose

Vacuum Hose
(from No.2
Vacuum Pipe)

–

ENGINE MECHANICAL (2JZ–GE)

TIMING BELT

EM–15

1369

EM0D6–04

A01482

A02663

5 mm Hexagon Wrench

A02649

A02690

SST

EM–16

–

ENGINE MECHANICAL (2JZ–GE)

TIMING BELT

1370

REMOVAL

1.

REMOVE ENGINE UNDER COVER

2.

DRAIN ENGINE COOLANT

3.

REMOVE RADIATOR ASSEMBLY (See page

CO–18

)

4.

REMOVE DRIVE BELT (See page

CH–1

)

5.

REMOVE PS PUMP AND FRONT BRACKET

(a)

Remove the 3 bolts, plate washer and pump front bracket.

(b)

Disconnect the vane pump from the bracket.

6.

REMOVE NO.3 TIMING BELT COVER

Using a 5 mm hexagon wrench, remove the 4 bolts, oil filler cap,
timing belt cover and gasket.

7.

REMOVE NO.2 TIMING BELT COVER

Using a 5 mm hexagon wrench, remove the 3 bolts, timing belt
cover and gasket.

8.

REMOVE DRIVE BELT TENSIONER

Remove the 3 bolts and tensioner.
NOTICE:
Be careful not to drop the bolts inside the timing belt cover.

9.

LOOSEN CRANKSHAFT PULLEY BOLT

Using SST, loosen the pulley bolt.

SST

09213 – 70010, 09330 – 00021

A02656

A02671

Timing Mark

Sub Timing Mark

60

°

Turn

A02660

Dot
Mark

30

°

Timing
Mark

Dot
Mark

30

°

Timing
Mark

A02653

–

ENGINE MECHANICAL (2JZ–GE)

TIMING BELT

EM–17

1371

10.

SET NO.1 CYLINDER TO APPROX. 60

°

/ BTDC COM-

PRESSION

(a)

Turn the crankshaft pulley, and align its groove with timing
mark ”0” of the No.1 timing belt cover.

NOTICE:
Always turn the crankshaft clockwise.
(b)

Check that the timing marks (TDC mark) of the camshaft
timing pulleys are aligned with the timing marks of the
No.4 timing belt cover.

If not, turn the crankshaft 1 revolution (360

°

).

(c)

Turn the crankshaft pulley 60

°

counterclockwise to place

the sub timing mark (60

°

mark BTDC) on the crankshaft

pulley at the timing mark ”0” position of the No.1 timing
belt cover.

NOTICE:
If the timing belt is disengaged, having the crankshaft
pulley at the wrong angle can cause the piston head and
valve head to come into contact with each other when you
remove the camshaft timing pulleys (steps 11 to 17), thus
resulting damage. So, always set the crankshaft pulley at
the correct angle.

(d)

Check that the dot marks (60

°

mark BTDC) of the cam-

shaft timing pulleys are aligned with the timing marks of
the No.4 timing belt cover.

(e)

Remove the crankshaft pulley bolt.

NOTICE:
Do not turn the crankshaft pulley.

11.

REMOVE TIMING BELT FROM CAMSHAFT TIMING
PULLEYS

HINT:
(Re–using timing belt):
Place matchmarks on the timing belt and camshaft timing pul-
leys as shown in the illustration.