Lexus GS300/400 (2000 year). Manual — part 235
R06400
Brass Bar
W00123
W04397
F02586
SST
Fulcrum
Length
SR–56
–
STEERING
POWER STEERING GEAR
2226
(c)
Using a brass bar and hammer, stake the washer.
NOTICE:
Avoid any impact to the rack.
14.
INSTALL RH AND LH RACK BOOTS, CLAMPS AND
CLIPS
(a)
Ensure that the tube hole is not clogged with grease.
HINT:
If the tube hole is clogged, the pressure inside the boot will
change after it is assembled and the steering wheel is turned.
(b)
Install the boot.
NOTICE:
Be careful not to damage or twist the boot.
(c)
Using pliers tighten a new clamp, as shown in the illustra-
tion.
15.
INSTALL RH AND LH TIE ROD ENDS AND LOCK NUTS
(a)
Screw the lock nut and tie rod end onto the rack end until
the matchmarks are aligned.
(b)
After adjusting toe–in, torque the nut.
(See page
Torque: 55 N·m (560 kgf·cm, 41 ft·lbf)
16.
INSTALL 2 TURN PRESSURE TUBES
(a)
Install a new union seat to the rack housing.
(b)
Using SST, install the tube.
SST
09633–00020
Torque: 20 N·m (203 kgf·cm, 15 ft·lbf)
HINT:
Use a torque wrench with a fulcrum length of 300 mm
(11.81 in.).
This torque value is effective in case that SST is parallel
to a torque wrench.
SR0E7–01
F02565
–
STEERING
POWER STEERING GEAR
SR–57
2227
INSTALLATION
1.
INSTALL GROMMET AND BRACKET
2.
INSTALL PS GEAR ASSEMBLY
(a)
Torque the 4 gear assembly set bolts.
Torque: 65 N·m (660 kgf·cm, 48 ft·lbf)
(b)
Connect the connector.
3.
2JZ–GE Engine:
CONNECT TUBE CLAMP
Torque the bolt.
Torque: 5 N·m (55 kgf·cm, 48 in.·lbf)
4.
1UZ–FE Engine:
CONNECT 2 TUBE CLAMPS
Torque the bolt.
Torque: 5 N·m (55 kgf·cm, 48 in.·lbf)
5.
CONNECT INTERMEDIATE SHAFT ASSEMBLY
(See page
6.
CONNECT PRESSURE FEED AND RETURN TUBES
(a)
Pressure feed tube:
Torque the union bolt over a new gaskets.
Torque: 42 N·m (430 kgf·cm, 31 ft·lbf)
(b)
Return tube:
Torque the union bolt with a new gasket on each side of
the tube.
Torque: 42 N·m (430 kgf·cm, 31 ft·lbf)
7.
CONNECT RH AND LH TIE ROD ENDS
(See page
8.
POSITION FRONT WHEELS FACING STRAIGHT
AHEAD
HINT:
Do it with the front of the vehicle jacked up.
9.
CENTER SPIRAL CABLE
(See page
10.
INSTALL STEERING WHEEL
(a)
Align the matchmarks on the wheel and steering column
main shaft.
(b)
Temporarily tighten the wheel set nut.
(c)
Connect the connector.
11.
BLEED POWER STEERING SYSTEM
(See page
12.
CHECK STEERING WHEEL CENTER POINT
13.
TORQUE STEERING WHEEL SET NUT
Torque: 35 N·m (360 kgf·cm, 26 ft·lbf)
14.
INSTALL STEERING WHEEL PAD
(See page
15.
CHECK FRONT WHEEL ALIGNMENT
(See page
SR0E8–01
F03696
1UZ–FE:
PPS Solenoid Valve
2JZ–GE:
PPS Solenoid
Valve
Tilt and Telescopic ECU
PPS ECU
SR–58
–
STEERING
PROGRESSIVE POWER STEERING (PPS)
2228
PROGRESSIVE POWER STEERING (PPS)
LOCATION
F04512
2JZ–GE:
1UZ–FE:
Vacuum Hose
Vacuum Hose
SR0DI–01
–
STEERING
AIR CONTROL VALVE
SR–7
2177
AIR CONTROL VALVE
INSPECTION
1.
TURN AIR CONDITIONING SWITCH OFF
2.
CHECK IDLE–UP
(a)
Start the engine and run it at idle.
(b)
Fully turn the steering wheel.
(c)
Check that the engine rpm decreases when the vacuum
hose of the air control valve is pinched.
(d)
Check that the engine rpm increases when the hose is re-
leased.
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