Lexus RX300 (MCU15). Manual — part 598
D03524
O–ring
Oil Seal
D03525
SST
0.7 – 1.3 mm
(0.028 – 0.071 in.)
D03526
SST
8.7 – 9.3 mm
(0.343 – 0.366 in.)
D03527
–
AUTOMATIC TRANSAXLE
TRANSFER
AX–135
U140F AX (RM848E)
15.
INSTALL BEARING RETAINER RH
Install the bearing retainer to the transfer case with the 7 bolts.
Torque: 28 N·m (286 kgf·cm, 115 ft·lbf)
NOTICE:
Be careful not to damage the O–ring and oil seal.
16.
RECHECK TOTAL PRELOAD
(See step 12)
17.
INSTALL OIL SEAL
(a)
Coat the oil seal lip with MP grease.
(b)
Using SST, install the oil seal to the bearing retainer RH.
SST
09223–46011
(c)
Coat the oil seal lip with MP grease.
(d)
Using SST, install the oil seal to the transfer case.
SST
09387–00010, 09950–70010 (09951–07150)
18.
INSTALL CENTER DIFFERENTIAL LOCK SLEEVE
(a)
Coat new O–ring with gear oil, install it to the center differ-
ential lock sleeve.
D03528
SST
D03529
D03135
D03530
SST
SST
1.1 – 1.9 mm
(0.043– 0.075 in.)
D03531
SST
AX–136
–
AUTOMATIC TRANSAXLE
TRANSFER
U140F AX (RM848E)
(b)
Using SST, install the center differential lock sleeve to the
transfer case.
SST
09950–60010 (09951–00600), 09950–70010
(09951–07150)
(c)
Using snap ring pliers, install the snap ring.
19.
STAKE LOCK NUT
Using a chisel and hammer, stake the lock nut.
20.
INSTALL EXTENSION HOUSING
(a)
Coat a oil seal lip with MP grease.
(b)
Using SST, install the oil seal to the extension housing.
SST
09950–60010 (09951–00380, 09951–00590,
09952–06010) 09950–70010 (09951–07150)
(c)
Using SST and a press, install the dust deflector to the ex-
tension housing.
SST
09950–60010 (09951–00640), 09950–70010
(09951–07150)
D03532
Seal Bend Width 1.2 mm (0.047 in.)
D03533
D03534
27 (1.06)
14 (0.55)
15 (0.59)
58 (2.28)
mm (in.)
2 (0.08)
D03535
6.5 – 7.5
(0.256 – 0.295)
10.0 – 11.0
(0.39 – 0.43)
mm (in.)
–
AUTOMATIC TRANSAXLE
TRANSFER
AX–137
U140F AX (RM848E)
(d)
Remove any FIPG material and be careful not to drop oil
on the contacting surfaces of the extension housing and
the transfer case.
(e)
Apply FIPG to the extension housing.
FIPG:
Part No.08826–00090, THREE BOND 1281 or
equivalent
(f)
Install the extension housing with the 4 bolts.
Torque: 25.5 N·m (260 kgf·cm, 19 ft·lbf)
21.
INSTALL STUD BOLT
Install the 4 stud bolts to the transfer case.
Torque: 39.2 N·m (400 kgf·cm, 29 ft·lbf)
HINT:
From the bottom side of the stud bolt shown in the illustration
it should be installed to the case.
22.
INSTALL PIN
Using a plastic hammer, install the 4 pins.
23.
REMOVE TRANSFER FROM OVERHAUL ATTACH-
MENT
D03536
D03537
Seal Bend Width 1.2 mm (0.047 in.)
D03085
D03083
AX–138
–
AUTOMATIC TRANSAXLE
TRANSFER
U140F AX (RM848E)
24.
INSTALL CASE COVER
(a)
Install the oil deflector with the bolt to the case cover.
Torque: 6.5 N·m (66 kgf·cm, 58 in.·lbf)
NOTICE:
Pay due attention to the direction of deflector bending.
(b)
Remove any FIPG material and be careful not to drop oil
on the contacting surfaces of the case cover and the
transfer case.
(c)
Apply FIPG to the case cover.
FIPG:
Part No.08826–00090, THREE BOND 1281 or
equivalent
(d)
Install the case cover with the 8 bolts.
Torque: 19.6 N·m (200 kgf·cm, 14 ft·lbf)
25.
INSTALL INTERMEDIATE SHAFT
26.
INSTALL GASKET
Coat new gasket with ATF, install it to the transfer case.
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