Lexus RX300 (MCU15). Manual — part 443
A05244
SST
EM–56
–
ENGINE MECHANICAL
CYLINDER HEAD
LEXUS RX300 (RM785E)
(d)
Using SST and a hammer, tap in a new gasket until its sur-
face is flush with the upper edge of the cylinder head cov-
er.
SST
09608–03071
(e)
Apply a light coat of MP grease to the gasket lip.
(f)
Return the ventilation plate tab to its original position.
EM0KL–02
P11511
10 – 15 mm (0.39 – 0.59 in.)
Adhesive
P12572
Protrusion
P12869
Flush
A05418
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ENGINE MECHANICAL
CYLINDER HEAD
EM–57
LEXUS RX300 (RM785E)
REASSEMBLY
HINT:
S
Thoroughly clean all parts to be assembled.
S
Before installing the parts, apply new engine oil to all slid-
ing and rotating surfaces.
S
Replace all gaskets and oil seals with new ones.
1.
INSTALL SPARK PLUG TUBES
HINT:
When using a new cylinder head, spark plug tubes must be
installed.
(a)
Apply adhesive to the end of the spark plug tube.
Adhesive: Part No. 08833–00070, THREE BOND 1324
or equivalent
(b)
Using a press, press in a new spark plug tube until there
is 42.4 – 43.4 mm (1.669 – 1.709 in.) protruding from the
camshaft bearing cap installation surface of the cylinder
head.
NOTICE:
Avoid pressing a new spark plug tube in too far by measur-
ing the amount of the protrusion while pressing.
2.
INSTALL PCV PIPES
HINT:
When using a new cylinder head, PCV pipe must be installed.
Using a wooden block and hammer, tap in a new PCV pipe until
its top side is flush with the cylinder head edge.
NOTICE:
Be careful not to damage the cylinder head edge.
3.
INSTALL OIL CONTROL VALVE FILTER
(a)
Assemble the valve filter and plug.
(b)
Install the plug with new gasket.
Torque: 45 N·m (460 kgf·cm, 33 ft·lbf)
A05276
P12719
SST
S05923
Intake
Exhaust
Mark
”NOK”
Light Brown Surface
Gray Surface
P12668
(e)
(d)
(c)
(b)
A05224
SST
EM–58
–
ENGINE MECHANICAL
CYLINDER HEAD
LEXUS RX300 (RM785E)
4.
INSTALL CYLINDER HEAD REAR COVER
Install the rear cover and gasket with the 6 bolts.
Torque: 10 N·m (100 kgf·cm, 7.3 ft·lbf)
5.
INSTALL VALVES
(a)
Using SST, push in a new oil seal.
SST
09201–41020
HINT:
The intake valve oil seal is light brown and the exhaust valve oil
seal is gray.
NOTICE:
Pay much attention when assembling the oil seal for intake
and exhaust. Assembling the wrong one may cause a fail-
ure.
(b)
Install the valve.
(c)
Install the spring seat.
(d)
Install the valve spring.
(e)
Install the spring retainer.
(f)
Using SST, compress the valve spring and place the 2
keepers around the valve stem.
SST
09202–70020 (09202–00010)
A05246
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ENGINE MECHANICAL
CYLINDER HEAD
EM–59
LEXUS RX300 (RM785E)
(g)
Using a plastic–faced hammer and the valve stem (not in
use) tip wound with vinyl tape, lightly tap the valve stem
tip to assure proper fit.
NOTICE:
Be careful not do damage the valve stem tip.
6.
INSTALL VALVE LIFTERS AND SHIMS
(a)
Install the valve lifter and shim.
(b)
Check that the valve lifter rotates smoothly by hand.
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