Lexus LS400 (2000 year). Manual — part 4
AT4184
–
AUTOMATIC TRANSMISSION
TORQUE CONVERTER CLUTCH AND DRIVE PLATE
AT–23
1530
3.
MEASURE TORQUE CONVERTER CLUTCH SLEEVE
RUNOUT
(a)
Temporarily mount the torque converter clutch to the drive
plate. Set up a dial indictor.
Maximum runout: 0.30 mm (0.0118 in.)
If runout exceeds 0.30 mm (0.0118 in.), try to correct by reori-
enting the installation of the torque converter clutch.
If excessive runout cannot be corrected, replace the torque
converter clutch.
HINT:
Mark the position of the torque converter clutch to ensure cor-
rect installation.
(b)
Remove the torque converter clutch.
AT035–01
D01008
D01009
D01010
D01011
SST
–
AUTOMATIC TRANSMISSION
EXTENSION HOUSING OIL SEAL
AT–3
1510
EXTENSION HOUSING OIL SEAL
ON–VEHICLE REPAIR
1.
DRAIN ATF
2.
REMOVE FRONT EXHAUST PIPE AND HEAT INSULA-
TOR
(See page
)
3.
REMOVE PROPELLER SHAFT
(See page
4.
REMOVE TRANSMISSION OUTPUT FLANGE
(a)
Using a chisel and hammer, loosen the staked part of the
nut.
HINT:
Shift the shift lever to the P position.
(b)
Using a 30 mm deeper socket wrench, remove the nut.
(c)
Tap the output flange with a plastic hammer to remove it.
(d)
Using a screwdriver, remove the oil seal from the output
flange.
5.
REMOVE EXTENSION HOUSING REAR OIL SEAL
Using SST, remove the oil seal.
SST
09308–00010
D01012
SST
Q08511
SST
D01009
D01008
AT–4
–
AUTOMATIC TRANSMISSION
EXTENSION HOUSING OIL SEAL
1511
6.
INSTALL EXTENSION HOUSING REAR OIL SEAL
(a)
Coat the lip of a new oil seal with MP grease.
(b)
Using SST and a hammer, drive in the oil seal with the lip
facing downward.
SST
09309–37010
Oil seal depth from flat end: 2.0 mm (0.079 in.)
7.
INSTALL TRANSMISSION OUTPUT FLANGE
(a)
Using SST and a hammer, drive in a new oil seal.
SST
09950–60010 (09951–00350), 09950–70010
(09951–07100)
(b)
Install the output flange.
(c)
Using a 30 mm deeper socket wrench, install and torque
a new nut.
Torque: 123 N·m (1,250 kgf·cm, 90 ft·lbf)
HINT:
Shift the shift lever to P position.
(d)
Using a chisel and hammer, stake the nut.
8.
INSTALL PROPELLER SHAFT
(See page
9.
INSTALL FRONT EXHAUST PIPE AND HEAT INSULA-
TOR
(See page
)
10.
FILL AND CHECK FLUID LEVEL
(See page
AT036–01
D00910
Q07487
SST
AT0103
–
AUTOMATIC TRANSMISSION
ATF TEMPERATURE SENSOR
AT–5
1512
ATF TEMPERATURE SENSOR
ON–VEHICLE REPAIR
CAUTION:
When working with FIPG material, you must observe the follow-
ing items.
Using a razor blade and gasket scraper, remove all the old
FIPG material from the gasket surfaces.
Thoroughly clean all components to remove all the loose
material.
Clean both sealing surfaces with a non–residue solvent.
Apply FIPG in an approx. 1 mm (0.04 in.) wide bead along
the sealing surface.
Parts must be assembled within 10 minutes of application.
Otherwise, the FIPG material must be removed and reap-
plied.
1.
REMOVE DRAIN PLUG WITH GASKET AND DRAIN
ATF
2.
REMOVE OIL PAN
NOTICE:
Some fluid will remain in the oil pan.
(a)
Remove the 19 bolts.
(b)
Install the blade of SST between the transmission case
and oil pan, cut off applied sealer, and remove the oil pan.
SST
09032 – 00100
NOTICE:
When removing the oil pan, be careful not to damage the oil
pan flange.
3.
EXAMINE PARTICLES IN PAN
Remove the magnets and use them to collect steel particles.
Carefully look at the foreign matter and particles in the pan and
on the magnets to anticipate the type of wear you will find in the
transmission.
Steel (magnetic) ... bearing, gear and clutch plate wear
Brass (non–magnetic) ... bushing wear
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