Lexus ES300 (1997 year). Manual — part 283
BR06J–03
F02609
F02609
Outer Pad
Pad Wear Indicator Plate
Inner–anti Squeal Shim
Anti–squeal Shim
Pad Support Plate
Disc brake grease
N·m (kgf·cm, ft·lbf)
: Specified torque
Inner Pad
34 (350, 25)
–
BRAKE
FRONT BRAKE PAD
BR–23
1138
1997 LEXUS ES300 (RM511U)
FRONT BRAKE PAD
COMPONENTS
BR06K–01
R02838
R00595
BR–24
–
BRAKE
FRONT BRAKE PAD
1139
1997 LEXUS ES300 (RM511U)
REPLACEMENT
1.
REMOVE FRONT WHEEL
Remove the wheel and temporarily fasten the disc with hub
nuts.
2.
INSPECT PAD LINING THICKNESS
Check the pad thickness through the caliper inspection hole
and replace the pads if they are not within the specification.
Minimum thickness: 1.0 mm (0.039 in.)
3.
LIFT UP CALIPER
(a)
Remove the bolt and flexible hose from the shock absorb-
er.
(b)
Remove the bottom side installation bolt.
(c)
Lift up the caliper and suspend it securely.
HINT:
Do not disconnect the flexible hose from the caliper.
4.
REMOVE THESE PARTS:
(a)
2 brake pads
(b)
4 anti–squeal shims
(c)
Pad wear indicator plate
(d)
2 pad support plates
NOTICE:
The support plates can be used again provided that they
have sufficient rebound, no deformation, cracks or wear,
and have had all rust, dirt and foreign particles cleaned off.
5.
CHECK DISC THICKNESS AND RUNOUT
(See page
6.
INSTALL 2 PAD SUPPORT PLATES
7.
INSTALL NEW PADS
NOTICE:
When replacing worn pads, the anti–squeal shims and
wear indicator plates must be replaced together with the
pads.
(a)
Install a pad wear indicator plate on the inner pad.
(b)
Apply disc brake grease to both sides of the inner anti–
squeal shim (See page
).
(c)
Install the 2 anti–squeal shims on each pad.
(d)
Install inner pad with the pad wear indicator plate facing
upward.
(e)
Install outer pad.
NOTICE:
There should be no oil or grease adhering to the friction
surfaces of the pads or the disc.
R02981
–
BRAKE
FRONT BRAKE PAD
BR–25
1140
1997 LEXUS ES300 (RM511U)
8.
INSTALL CALIPER
(a)
Draw out a small amount of brake fluid from the reservoir.
(b)
Press in the piston with a hammer handle or similar imple-
ment.
HINT:
If the piston is difficult to push in, loosen the bleeder plug and
push in the piston while letting some brake fluid escape.
(c)
Install the caliper.
(d)
Install the installation bolt.
Torque: 34 N·m (350 kgf·cm, 25 ft·lbf)
(e)
Install the flexible hose and bolt to the shock absorber.
Torque: 29 N·m (300 kgf·cm, 21 ft·lbf)
9.
INSTALL FRONT WHEEL
10.
CHECK THAT FLUID LEVEL IS AT MAX LINE
BR06L–03
W03257
W03257
Caliper
Torque Plate
Bleeder Plug
Gasket
Sliding Bushing
Dust Boot
Set Ring
Boot
Piston Seal
29 (300, 21)
107 (1,090, 79)
34 (350, 25)
8.3 (85, 74 in.·lbf)
29 (300, 20)
Disc
Pad Support Plate
Pad Wear Indicator Plate
Inner Pad
Outer Pad
Inner Anti–squeal Shim
Anti–squeal Shim
N·m (kgf·cm, ft·lbf)
: Specified torque
Non–reusable part
Lithium soap base glycol grease
Piston
Dust Boot
Sliding Pin
Disc brake grease
Sliding Pin
BR–26
–
BRAKE
FRONT BRAKE CALIPER
1141
1997 LEXUS ES300 (RM511U)
FRONT BRAKE CALIPER
COMPONENTS
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