Lexus ES300 (1997 year). Manual — part 553
SR05Z–01
W03465
Pressure Feed Tube
SST
R11355
B
A
SR–20
–
STEERING
POWER STEERING VANE PUMP
1316
1997 LEXUS ES300 (RM511U)
REMOVAL
1.
REMOVE FRONT FENDER APRON SEAL RH
Remove the 2 bolts.
2.
DISCONNECT RETURN HOSE
NOTICE:
Take care not to spill fluid on the drive belt.
3.
DISCONNECT PRESSURE FEED TUBE
(a)
Remove the 2 clamp plate set nuts.
(b)
Remove the bolt.
(c)
Remove the 2 clamp plates and 2 holders from the tube.
(d)
Using SST, disconnect the tube.
SST
09631–22020
4.
REMOVE DRIVE BELT
Loosen the 2 (A and B) bolts.
5.
REMOVE PS VANE PUMP ASSEMBLY WITH PRES-
SURE FEED TUBE
(a)
Disconnect the connector from the oil pressure switch.
(b)
Loosen bolt A sufficiently so that pump assembly can be
removed.
HINT:
Bolt A cannot be removed.
6.
REMOVE PRESSURE FEED TUBE
(a)
Remove the oil pressure switch from the union bolt.
NOTICE:
Be careful not to drop the switch.
If the switch is dropped or strongly damaged, replace it with a
new one.
(b)
Remove the union bolt and gasket.
SR060–01
R11987
R11986
SST
–
STEERING
POWER STEERING VANE PUMP
SR–21
1317
1997 LEXUS ES300 (RM511U)
DISASSEMBLY
NOTICE:
When using a vise, do not overtighten it.
1.
MEASURE PS VANE PUMP ROTATING TORQUE
(a)
Check that the pump rotates smoothly without abnormal
noise.
(b)
Using a torque wrench, check the pump rotating torque.
Rotating torque:
0.3 N·m (2.8 kgf·cm, 2.4 in.·lbf) or less
2.
REMOVE VANE PUMP PULLEY
Using SST, to stop the pulley rotating, remove the nut.
SST
09960–10010 (09962–01000, 09963–01000)
3.
REMOVE FRONT AND REAR BRACKETS
Remove the 3 bolts and 2 nuts.
4.
REMOVE SUCTION PORT UNION
(a)
Remove the bolt.
(b)
Remove the O–ring from the union.
5.
REMOVE PRESSURE PORT UNION, FLOW CONTROL
VALVE AND SPRING
Remove the O–ring from the union.
6.
REMOVE REAR HOUSING
(a)
Remove the 4 bolts.
(b)
Remove the 2 O–rings from the housing.
7.
REMOVE WAVE WASHER
8.
REMOVE SIDE PLATE
9.
REMOVE GASKET
10.
REMOVE CAM RING, 10 VANE PLATES AND VANE
PUMP ROTOR
Using a screwdriver, remove the snap ring from the vane pump
shaft.
NOTICE:
Take care not to drop the plate.
11.
REMOVE VANE PUMP SHAFT
12.
REMOVE STRAIGHT PINS
Remove the 2 pins from the front housing.
SR061–04
R15196
Caliper Gauge
Micrometer
Vane Pump Shaft
Bushing
Front Housing
N00372
Height
Thickness
Length
R10282
Feeler Gauge
SR–22
–
STEERING
POWER STEERING VANE PUMP
1318
1997 LEXUS ES300 (RM511U)
INSPECTION
NOTICE:
When using a vise, do not overtighten it.
1.
CHECK OIL CLEARANCE BETWEEN VANE PUMP
SHAFT AND BUSHING
Using a micrometer and caliper gauge, measure the oil clear-
ance.
Standard clearance:
0.03 – 0.05 mm (0.0012 – 0.0020 in.)
Maximum clearance: 0.07 mm (0.0028 in.)
If it is more than the maximum, replace the front housing and
vane pump shaft.
2.
INSPECT VANE PUMP ROTOR AND VANE PLATES
(a)
Using a micrometer, measure the height, thickness and
length of the plates.
Minimum height: 8.6 mm (0.339 in.)
Minimum thickness: 1.397 mm (0.0550 in.)
Minimum length: 14.991 mm (0.5902 in.)
(b)
Using a feeler gauge, measure the clearance between
the rotor groove and plate.
Maximum clearance: 0.035 mm (0.0014 in.)
If it is more than the maximum, replace the plate and/or rotor
with one having the same mark stamped on the cam ring.
R13897
Inscribed Mark
R11288
R07591
Compressed Air
R11563
Inscribed Mark
–
STEERING
POWER STEERING VANE PUMP
SR–23
1319
1997 LEXUS ES300 (RM511U)
Inscribed mark: 1, 2, 3, 4 or None
HINT:
There are 5 vane lengths with the following rotor and cam ring
marks:
Rotor and cam
ring mark
Vane plate part
number
Vane plate length
mm (in.)
None
44345–26010
14.999–15.001
(0.59051–0.59059)
1
44345–26020
14.997–14.999
(0.59043–0.59051)
2
44345–26030
14.995–14.997
(0.59035–0.59043)
3
44345–26040
14.993–14.995
(0.59027–0.59035)
4
44345–26050
14.991–14.993
(0.59020–0.59027)
3.
INSPECT FLOW CONTROL VALVE
(a)
Coat the valve with power steering fluid and check that it
falls smoothly into the valve hole by its own weight.
(b)
Check the valve for leakage. Close one of the holes and
apply 392–490 kPa (4–5 kgf/cm
2
, 57–71 psi) of com-
pressed air into the opposite side, and confirm that air
does not come out from the end holes.
If necessary, replace the valve with one having the same letter
as inscribed on the front housing.
Inscribed mark: A, B, C, D, E or F
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