Lexus ES300 (1997 year). Manual — part 328
S00046
–
DIAGNOSTICS
ENGINE
DI–89
241
1997 LEXUS ES300 (RM511U)
1
Check whether hose close to fuel tank have been modified, and check whether
there are signs of any accident near fuel tank or charcoal canister.
CHECK:
Check for cracks, deformation and loose connection of these
parts:
Fuel tank
Charcoal canister
Fuel tank filler pipe
Hoses and tubes around the fuel tank and charcoal canis-
ter
NG
Repair or replace.
OK
2
Check that fuel tank cap is LEXUS genuine parts.
NG
Replace to LEXUS genuine parts.
OK
3
Check that fuel tank cap is correctly installed.
NG
Correctly install fuel tank cap.
OK
4
).
NG
Replace fuel tank cap.
OK
DI–90
–
DIAGNOSTICS
ENGINE
242
1997 LEXUS ES300 (RM511U)
5
Check filler neck for damage.
PREPARATION:
Remove the fuel tank cap.
CHECK:
Visually inspect the filler neck for damage.
NG
Replace filler pipe.
OK
6
Check vacuum hoses between vapor pressure sensor and VSV for vapor
pressure sensor, and VSV for vapor pressure sensor and charcoal canister.
CHECK:
(a)
Check that the vacuum hose is connected correctly.
(b)
Check the vacuum hose for looseness and disconnection.
(c)
Check the vacuum hose for cracks, hole and damage.
NG
Repair or replace.
OK
7
Check hose and tube between fuel tank and charcoal canister.
CHECK:
(a)
Check for proper connection of the fuel tank and fuel evap pipe (See page
), fuel evap pipe and
fuel tube under the floor, fuel tube under the floor and charcoal canister.
(b)
Check the hose and tube for cracks, hole and damage.
NG
Repair or replace.
OK
8
Check charcoal canister for cracks, hole and damage (See page
).
NG
Replace charcoal canister.
OK
A00228
ON
E2
(–)
VC
(+)
BE6653
S00564
A00229
PTNK
(+)
ON
E2
(–)
(1)
(2)
Vacuum
BE6653
S00568
P24976
S00047
–
DIAGNOSTICS
ENGINE
DI–91
243
1997 LEXUS ES300 (RM511U)
9
Check voltage between terminals VC and E2 of ECM connector.
CHECK:
(a)
Remove the glove compartment (See page
).
(b)
Turn ignition switch ON.
CHECK:
Measure voltage between terminals VC and E2 of ECM con-
nector.
OK:
Voltage: 4.5
∼
5.5 V
NG
Check and replace ECM (See page
).
OK
10
Check voltage between terminals PTNK and E2 of ECM connectors.
PREPARATION:
(a)
Remove the glove compartment (See page
).
(b)
Turn ignition switch ON.
CHECK:
Measure voltage between terminals PTNK and E2 of ECM con-
nectors.
(1)
Disconnect the vacuum hose from the vapor pres-
sure sensor.
(2)
Using the MITYVAC (Hand–Held Vacuum Pump),
apply a vacuum of 4.0 kPa (30 mmHg, 1.18 in.Hg)
to the vapor pressure sensor.
NOTICE: The vacuum applied to the vapor pressure sensor
must be less than 66.7 kPa (500 mmHg, 19.7 in.Hg).
OK:
(1) Voltage: 2.9
∼
3.7
V
(2) Voltage: 0.5 V or less
OK
Go to step 12.
NG
S00048
DI–92
–
DIAGNOSTICS
ENGINE
244
1997 LEXUS ES300 (RM511U)
11
Check for open and short in harness and connector between vapor pressure
sensor and ECM (See page
NG
Repair or replace harness or connector.
OK
Replace vapor pressure sensor.
12
Check fuel tank for cracks and damage.
PREPARATION:
(a)
Disconnect the vacuum hose from charcoal canister.
(b)
Correctly install the fuel cap.
(c)
Apply a pressure of 5 kPa (50 gf/cm
2
, 0.7 psi) to the fuel
tank.
CHECK:
Check whether the pressure is maintained after 1 minute.
OK:
Pressure applied to the fuel tank is maintained.
NG
Replace fuel tank.
OK
It is likely that vehicle user did not properly close fuel tank cap.
Please explain to customer how to properly install fuel tank cap.
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