Lexus ES300 (1997 year). Manual — part 540
SS–28
–
SERVICE SPECIFICATIONS
SUSPENSION AND AXLE
140
1997 LEXUS ES300 (RM511U)
Part tightened
N·m
kgf·cm
ft·lbf
REAR
Hub bolt
103
1,050
76
No.2 lower suspension arm lock nut
56
570
41
Brake caliper x Rear axle carrier
47
475
34
Axle hub bearing set bolt
80
820
59
Shock absorber x Axle carrier
New nut
Reused nut (apply engine oil the threads)
255
196
2,600
2,000
188
145
Flexible hose x Shock absorber
29
300
22
ABS speed sensor set bolt
7.8
80
69 in.·lbf
ABS speed sensor wire harness x Shock absorber
5.4
55
48 in.·lbf
Rear seatback set bolt
18
185
13
Rear seat belt set bolt
41
420
30
Suspension support x Body
39
400
29
Suspension support x Piston rod
49 (36)
500 (365)
36 (26)
Parking brake cable set bolt
5.4
55
48
Lower suspension arm x Suspension member
181
1,850
134
Lower suspension arm x Rear axle carrier
181
1,850
134
Strut rod x Body
113
1,150
83
Strut rod x Rear axle carrier
113
1,150
83
Suspension member x Body
51
520
38
Suspension member lower stopper sub–assembly x Body
38
390
28
Stabilizer bar bracket x Suspension member
19
195
14
Stabilizer bar link set nut
39
400
29
( ): For use with SST
SS062–14
–
SERVICE SPECIFICATIONS
BRAKE
SS–29
141
1997 LEXUS ES300 (RM511U)
BRAKE
SERVICE DATA
Brake pedal height (from asphalt sheet)
152.0 – 162.0 mm (5.984 – 6.378 in.)
Brake pedal freeplay
1 – 6 mm (0.04 – 0.24 in.)
Brake pedal reserve distance at 490 N (50 kgf, 110.2 lbf)
More than 70 mm (2.76 in.)
Brake booster push rod to piston clearance (w/ SST)
0 mm (0 in.)
Front brake pad thickness
STD
11.0 mm (0.433 in.)
Front brake pad thickness
Minimum
1.0 mm (0.039 in.)
Front brake disc thickness
STD
28.0 mm (1.102 in.)
Front brake disc thickness
Minimum
26.0 mm (1.024 in.)
Front brake disc runout
Maximum
0.05 mm (0.0020 in.)
Rear brake pad thickness
STD
10.0 mm (0.394 in.)
Rear brake pad thickness
Minimum 1.0 mm (0.039 in.)
Rear brake disc thickness
STD
10.0 mm (0.394 in.)
Rear brake disc thickness
Minimum
9.0 mm (0.354 in.)
Rear brake disc runout
Maximum
0.15 mm (0.0059 in.)
Rear brake disc inside diameter
STD
170 mm (6.69 in.)
Rear brake disc inside diameter
Maximum
171 mm (6.73 in.)
Parking brake lining thickness
STD
2.0 mm (0.079 in.)
Parking brake lining thickness
Minimum 1.0 mm (0.039 in.)
Parking brake pedal travel at 294 N (30 kgf, 66 lbf)
3 – 6 clicks
Parking brake clearance between rear shoe and lever
Less than 0.35 mm (0.0138 in.)
Parking brake adjusting shim thickness for rear disc brake
0.3 mm (0.012 in.)
0.6 mm (0.024 in.)
0.9 mm (0.035 in.)
SS063–01
SS–30
–
SERVICE SPECIFICATIONS
BRAKE
142
1997 LEXUS ES300 (RM511U)
TORQUE SPECIFICATION
Part tightened
N·m
kgf·cm
ft·lbf
Master cylinder x Piston stopper bolt
10
100
7
Master cylinder x Reservoir
1.7
18
16 in.·lbf
Master cylinder x Brake booster
13
130
9
Brake line union nut
10 mm nut
15
155
11
12 mm nut
20
200
14
Brake booster clevis lock nut
25
260
19
Brake booster x Pedal bracket
13
130
9
Front brake caliper installation bolt
34
350
25
Bleeder plug
8.3
85
74 in.·lbf
Front disc brake torque plate x Steering knuckle
107
1,090
79
Front disc brake caliper x Flexible hose
29
300
21
Flexible hose x Shock absorber
29
300
21
Rear disc brake caliper installation bolt
20
200
14
Rear disc brake cariper main pin installation bolt
26
270
20
Rear disc brake caliper x Flexible hose
29
300
21
Rear disc brake torque plate x Rear axle carrier
47
475
34
Parking brake pedal assembly x Body
36
370
27
ABS (& TRAC) actuator x Actuator bracket
5.4
55
48 in.·lbf
ABS (& TRAC) actuator bracket x Body
19
195
14
Front speed sensor installation bolt
7.8
80
69 in.·lbf
Front speed sensor harness clamp bolt
5.4
55
48 in.·lbf
Rear speed sensor installation bolt
7.8
80
69 in.·lbf
Rear speed sensor harness clamp bolt
5.4
55
48 in.·lbf
SS05R–01
–
SERVICE SPECIFICATIONS
STEERING
SS–31
143
1997 LEXUS ES300 (RM511U)
STEERING
SERVICE DATA
ON–VEHICLE INSPECTION
Steering wheel freeplay
Maximum
30 mm (1.18 in.)
Drive belt tension
New belt
150 – 185 lbf
Drive belt tension
Used belt
95 – 135 lbf
Fluid level rise
Maximum
5 mm (0.20 in.)
Fluid pressure at idle speed with valve closed
Minimum
7,845 kPa (80 kgf/cm
2
, 1,138 psi)
Steering effort at idle speed
Maximum
5.9 N·m (60 kgf·cm, 52 in.·lbf)
PS VANE PUMP
Vane pump rotating torque
Maximum
0.3 N·m (2.8 kgf·cm, 2.4 in.·lbf)
Oil clearance between pump shaft and bushing
STD
0.03 – 0.05 mm (0.0012 – 0.0020 in.)
Oil clearance between pump shaft and bushing
Maximum
0.07 mm (0.0028 in.)
Vane plate height
Minimum
8.6 mm (0.339 in.)
Vane plate thickness
Minimum
1.397 mm (0.0550 in.)
Vane plate length
Minimum
14.991 mm (0.5902 in.)
Clearance between the rotor groove and plate
Maximum
0.035 mm (0.0014 in.)
Vane plate length
Pump rotor and cam ring mark
NONE
14.999 – 15.001 mm (0.59051 – 0.59059 in.)
1
14.997 – 14.999 mm (0.59043 – 0.59051 in.)
2
14.995 – 14.997 mm (0.59035 – 0.59043 in.)
3
14.993 – 14.995 mm (0.59027 – 0.59035 in.)
4
14.991 – 14.993 mm (0.59020 – 0.59027 in.)
Spring free length
Minimum 32.3 mm (1.272 in.)
PS GEAR
Steering rack runout
Maximum
0.30 mm (0.0118 in.)
Total preload (Control valve rotating torque)
0.8 – 1.4 N·m (8 – 14 kgf·cm, 6.9 – 12.2 in.·lbf)
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