Lexus ES300 (1997 year). Manual — part 446
BE3840
I00331
I00338
ON
SG(–)
TPI(+)
–
DIAGNOSTICS
AIR CONDITIONING SYSTEM
DI–561
713
1997 LEXUS ES300 (RM511U)
INSPECTION PROCEDURE
1
Check voltage between terminals TPI and SG of A/C control assembly connector.
PREPARATION:
(a)
Remove A/C control assembly with connectors still con-
nected (See page
(b)
Turn ignition switch ON.
CHECK:
Press REC/FRS switch to change air inlet between fresh and
recirculation air, and measure voltage between terminals TPI
and SG of A/C control assembly when the air inlet servomotor
operates.
OK:
REC/FRS Switch
Voltage
REC
3.5 – 4.5 V
FRS
0.5 – 1.8 V
HINT:
As the air inlet control servomotor is moved from REC side to
FRS side, the voltage decreases gradually without interruption.
NG
Go to step 2.
OK
Proceed to next circuit inspection shown on matrix chart (See page
). However, if DTC 32
or 42 is displayed, check and replace A/C control assembly.
I00361
FRS
REC
1
2
3
4
5
6
7
DI–562
–
DIAGNOSTICS
AIR CONDITIONING SYSTEM
714
1997 LEXUS ES300 (RM511U)
2
Check air inlet damper position sensor.
PREPARATION:
(a)
Remove air inlet control servomotor (See page
).
(b)
Disconnect air inlet control servomotor connector.
CHECK:
Measure resistance between terminals 4 and 5 of air inlet con-
trol servomotor connector.
OK:
Resistance: 4.2 – 7.8 k
Ω
CHECK:
While operating air inlet control servomotor as in the procedure
on page , measure resistance between terminals 3 and 4 of air
inlet control servomotor connector.
OK:
Resistance:
Damper Position
Resistance
REC side
3.4 – 6.4 k
Ω
FRS side
0.76 – 1.4 k
Ω
HINT:
As the air inlet control servomotor is moved from REC side to
FRS side, the voltage decreases gradually without interruption.
NG
Replace air mix control servomotor.
OK
3
Check harness and connector between A/C control assembly and air inlet con-
trol servomotor (See page
NG
Repair or replace harness or connector.
OK
Check and replace A/C control assembly.
I00363
From HEATER Fuse
J20
B
B
J21
J/C
26
A13
L–B
9
A13
AMH
AMC
8
A13
G–R
P
2
1
Air Mix Control
Servomotor
W–B
W–B
J/C
A
A
II
A/C Control Assembly
A13
14
GND
L–B
–
DIAGNOSTICS
AIR CONDITIONING SYSTEM
DI–563
715
1997 LEXUS ES300 (RM511U)
DTC
41
Air Mix Control Servomotor Circuit
CIRCUIT DESCRIPTION
This air mix control sevomotor is controlled by the A/C control assembly and moves the air mix damper to
the disired position.
DTC No.
Detection Item
Trouble Area
41
Air mix damper position sensor value does not change even if
A/C control assembly operates air mix control servomotor.
Air mix control sevomotor
Air mix damper position sensor
Harness or connector between A/C control assembly and air
mix control servomotor, air mix damper position sensor.
A/C control assenbly.
WIRING DIAGRAM
DI0DH–01
AC3022
I00362
COOL
HOT
1
2
1
2
DI–564
–
DIAGNOSTICS
AIR CONDITIONING SYSTEM
716
1997 LEXUS ES300 (RM511U)
INSPECTION PROCEDURE
1
Actuator check
PREPARATION:
(a)
Warm up the engine.
(b)
Set to the actuator check mode (See page
).
(c)
Press the DEF switch and change it to step operation.
CHECK:
Press the DEF switch and check the operation of the air mix
damper and the condition of the blower.
OK:
Display Code
Air Mix Damper
Condition
0 – 3
0 % (Fully closed)
Cool air comes out
4 – 5
50 %
6 – 9
100 % (Fully opened)
Warm air comes out
OK
Proceed to next circuit inspection shown on
matrix chart (See page
NG
2
Check air mix control servomotor.
PREPARATION:
Remove ari mix control servomotor (See page
CHECK:
Connect positive (+) lead to terminal 1 and the negative (–) lead
to terminal 2.
OK:
The lever turns smoothly to HOT side.
CHECK:
Connect negative (–) lead to terminal 1 and positive (+) lead to
terminal 2.
OK:
The lever turns smoothly to HOT side.
NG
Repair or replace harness or connector.
OK
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