Lexus SC300 / Lexus SC400. Manual — part 311

mm (in.)

BO6852
BO6852

(Two-Dimensional Distance)

(Three-Dimensional Distance)

Symbol

Name

Hole dia.

Symbol

Name

Hole dia.

A, a

Strut bar installation hole inner

14 (0.55)

F, f

Lower arm installation hole front

26

×

14

(1.02

×

0.55)

B, b

Differential carrier installation nut

12 (0.47) nut

G, g

Rear suspension member standard
hole

20 (0.78)

C, c

Rear suspension member standard
hole

20 (0.78)

H, h

Lower arm installation hole rear

26

×

14

(1.02

×

0.55)

D, d

Lower arm installation hole front

26

×

l4

1.02

×

0.55

I, i

Upper arm installation hole rear

14 (0.55)

E, e

Upper arm installation hole front

14 (0.55)

Suspension Crossmember (Cont’d)

BODY DIMENSIONS

DI-12

mm

in.

150
200
300

5.91
7.87
11.81

Replacement parts

QUARTER PANEL

HOW TO USE THIS MANUAL

Each repair method description provided in Section RE of this manual comprises two pages, divided into
2 blocks (REMOVAL AND INSTALLATION) and includes illustrations to facilitate body repair.

BODY PANEL REPLACEMENT-Rear Body Components

RE-40

QUARTER PANEL (CUT)

REMOVAL

Cut and Join Location

200 - 300 mm

150 - 200 mm

[Cut and Join Location]

Cut and Join Location
(Cut Location for Supply Parts)

1.

Cut and join the parts at the location shown above.

HINT: Make incision and bend the roof drip channel at the
upper part of the cur and join location.

REPLACEMENT PARTS AND METHOD

(CUT)

Replacement method

(ASSY)

Assembly replacement

. . . . .

(CUT)

Major cutting (less than 1/2 of parts used)

. . . . . .

(CUT-H)

Half cutting (about 1/2 of parts used)

. . . .

(CUT-P)

Partial cutting (most of parts used)

. . . .

PARTS LOCATION

REMOVAL DIAGRAM

Describes in detail removal of the damaged parts involving repair by cutting.

REMOVAL GUIDE

Provides additional information to more efficiently help you perform the removal.

INTRODUCTION

IN-2

1.

Before temporarily installing the new parts,
apply body seater to the wheel arch.

HINT:

1)

Apply body sealer about 5 mm (0.20 in.) from
the flange, avoiding any oozing.

2)

Apply sealer evenly, about 3 - 4 mm (0.12 -
0.16 in.) in diameter.

3)

For other sealing points, refer to section AR.

RE 42

BODY PANEL REPLACEMENT-Rear Body Components

INSTALLATION

Butt Weld

Body Sealer

Butt Weld

Body Sealer

about 5 mm

2.

Temporarily install the new parts and check the
fit of the front door, luggage compartment door
and rear combination light.

3.

Apply foamed material to the pillar section.

HINT: For the foamed material application areas, refer
to page AP-00.

INSTALLATION DIAGRAM

Describes in detail installation of the new parts involving repair by welding and/or cutting,
but excluding painting.

INSTALLATION GUIDE

Provides additional information to more efficiently help you perform the installation.

SYMBOLS

See page

IN-4

.

ILLUSTRATION OF WELD POINTS

Weld method and panel position symbols.
See page

IN-5

.

INTRODUCTION

IN-3

SYMBOLS

MEANING

ILLUSTRATION

SAW CUT OR
ROUGH CUT

REMOVE BRAZE

(See page

IN-5

)

SPOT WELD OR
MIG PLUG WELD

WELD POINTS

BRAZE

CONTINUOUS MIG
WELD (BUTT WELD
OR TACK WELD)

BODY SEALER

SYMBOLS

The following symbols are used in the welding Diagrams in Section RE of this manual to indicate cutting
areas and the types of weld required.

INTRODUCTION

IN-4