Lexus SC300 / Lexus SC400. Manual — part 407
(c) Place a new O–ring in position on the cylinder block.
(d) Engage the spline teeth of the oil pump drive gear with
the large teeth of the crankshaft, and slide the oil pump.
(e) Install the oil pump with the eight bolts.
Torque:
12 mm head 16 N
⋅
m (160 kgf
⋅
cm, 12 ft
⋅
lbf)
14 mm head 30 N
⋅
m (310 kgf
⋅
cm, 22 ft
⋅
lbf)
HINT: Each bolt length is indicated in the illustration.
Bolt length:
A 50 mm (1.97 in.) for 12 mm head
B 106 mm (4.17 in.) for 12 mm head
C 30 mm (1.18 in.) for 12 mm head
D 40 mm (1.57 in.) for 14 mm head
4.
INSTALL NO. 1 OIL PAN AND NO. 2 OIL PANS
(See steps 4 to 9 on pages
5. INSTALL
WATER
PUMP
(a) Remove any old packing (FIPG) material and be careful
not to drop any oil on the contact surfaces of the water
pump and cylinder block.
•
Using a razor blade and gasket scraper, remove all
the old packing (FIPG) material from the gasket
surfaces and sealing groove.
•
Thoroughly clean all components to remove all the
loose material.
•
Using a non–residue solvent, clean both sealing
surfaces.
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–
ENGINE MECHANICAL
Cylinder Block
(b) Apply seal packing to the sealing groove of the water
pump as shown in the illustration.
Seal packing: Part No.08826–00100 or equivalent
•
Install a nozzle that has been cut to a 2–3 mm
(0.08–0.12 in.) opening.
•
Parts must be assembled within 5 minutes of
application. Otherwise the material must be removed
and reapplied.
•
Immediately remove nozzle from the tube and reinstall
cap.
(c) Install the water pump with the five bolts, two stud bolts
and nut.
Torque: 18 N
⋅
m (185 kgf
⋅
cm, 13 ft
⋅
lbf)
HINT: Use bolts 30 mm (1.18 in.) in length.
6.
INSTALL ENGINE WIRE
(a) Install
the engine wire to the LH side of the cylinder block
with the two bolts.
(b) Install the wire cover with the three bolts.
(c) Connect the following connectors:
(1) Oil level sensor connector
(2) Oil pressure switch connector
7. INSTALL
WATER
BY–PASS
PIPE
(a) Install a new O–ring to the by–pass pipe.
(b) Apply soapy water to the O–ring.
(c) Pull in the by–pass pipe end into the pipe hole of the
water pump.
(d) Install the water by–pass pipe with the two bolts.
Torque: 18 N
⋅
m (185 kgf
⋅
cm, 13 ft
⋅
lbf)
–
ENGINE MECHANICAL
Cylinder Block
EM–163
8.
INSTALL KNOCK SENSORS
(a) Using SST, install the two knock sensors.
SST 09816–30010
Torque: 44 N
⋅
m (450 kgf
⋅
cm, 33 ft
⋅
lbf)
(b) Connect the two knock sensor connectors.
9. INSTALL
STARTER
(a) Install the wire clamp to the bracket on the starter.
(b) Connect the wire to the starter with the nut.
(c) Connect the connector to the starter.
(d) Install the starter with the two bolts.
Torque: 39 N
⋅
m (400 kgf
⋅
cm, 29 ft
⋅
lbf)
10. INSTALL RH ENGINE MOUNTING BRACKET
Install the mounting bracket with the four bolts.
Torque: 37 N
⋅
m (380 kgf
⋅
cm, 27 ft
⋅
lbf)
HINT: The RH mounting bracket is marked with ”R”.
11. INSTALL LH ENGINE MOUNTING BRACKET
(a) Install the mounting bracket with the four bolts.
Torque: 37 N
⋅
m (380 kgf
⋅
cm, 27 ft
⋅
lbf)
HINT: The LH mounting bracket is marked with ”L”.
(b) Install the engine wire to the mounting bracket with the
bolt.
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–
ENGINE MECHANICAL
Cylinder Block
12. INSTALL CYLINDER HEADS
(See pages
to 115)
13. INSTALL TIMING PULLEYS AND BELT
(See pages
to 57)
14. REMOVE ENGINE STAND FROM ENGINE
15. INSTALL DRIVE PLATE
(a) Apply adhesive to two or three threads of the mounting
bolt end.
Adhesive: Part No.08833–00070, THREE BOND 1324 or equiva-
lent
(b) Install the front spacer, drive plate and rear spacer on
the crankshaft.
(c) Install and uniformly tighten the eight mounting bolts in
several passes in the sequence shown.
Torque: 98 N
⋅
m (1,000 kgf
⋅
cm, 72 ft
⋅
lbf)
ASSEMBLY OF ENGINE AND
TRANSMISSION
(See Components on page
)
1.
ASSEMBLE ENGINE AND TRANSMISSION
(See AT section)
2.
INSTALL OIL COOLER PIPE
(a) Temporarily install the two mounting bolts.
(b) Connect the two oil cooler pipes to the unions on the
transmission. Tighten the union nuts.
Torque: 34 N
⋅
m (350 kgf
⋅
cm, 25 ft
⋅
lbf)
–
ENGINE MECHANICAL
Cylinder Block
EM–165
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