Lexus SC300 / Lexus SC400. Manual — part 720
COMPONENTS FOR REPLACEMENT OF CATALYTIC CONVERTERS (Cont’d)
REPLACEMENT OF CATALYTIC
CONVERTERS
(Main Catalytic Converters)
1.
REMOVE CATALYTIC CONVERTERS (MAIN)
(a) Check that the converter is cool.
(b) Remove the four bolts holding the pipe support bracket to the
transmission.
(c) Remove
the four bolt and nuts holding the catalytic converters
to the front exhaust pipe. Remove the support bracket.
(d) Disconnect
the front exhaust pipe from the catalytic converter,
and remove the two gaskets.
(e) Remove
the three nuts, converter and gasket. remove the two
catalytic converters.
2.
REINSTALL MAIN CATALYTIC CONVERTER
(a) Install a new gasket and the catalytic converter to the exhaust
manifold with three new nuts. Install the two catalytic
converters.
Torque: 62 N
⋅
m (630 kgf
⋅
cm, 46 ft
⋅
lbf)
(b) Install
a
new gasket to each front end of the front exhaust pipe,
and temporarily connect the front exhaust pipe to the catalytic
converters.
(c) Temporarily
install
the
pipe
support
bracket
to
the
transmission with the four bolts.
(d) Connect the front exhaust pipe to the catalytic converter with
the four bolts and new nuts.
Torque: 43 N
⋅
m (440 kgf
⋅
cm, 32 ft
⋅
lbf)
(e) Tighten the four bolts holding the pipe support bracket to the
transmission.
Torque: 43 N
⋅
m (440 kgf
⋅
cm, 32 ft
⋅
lbf)
EC–28
–
EMISSION CONTROL SYSTEMS
Three–Way Catalyst (TWC) System
(Sub–Catalytic Converter (USA Spec.
only)
1.
DISCONNECT CABLE FROM NEGATIVE TERMINAL OF
BATTERY
CAUTION: Work must be started after, approx. 20 se-
conds or longer from the time the ignition switch is
turned to the ”LOCK” position and the negative (–) termi-
nal cable is disconnected from the battery.
2.
DISCONNECT SUB–OXYGEN SENSOR CONNECTORS
Disconnect the grommet from the floor, and disconnect the
sub–oxygen sensor from the front exhaust pipe.
3. REMOVE
FRONT
EXHAUST
PIPE
(SUB–CATALYTIC
CONVERTER)
(a) Remove the four bolts holding the front exhaust pipe to
the transmission.
(b) Remove the two bolts and nuts holding the front exhaust
pipe to the center exhaust pipe.
(c) Remove the four bolts and nuts holding the front pipe to
the catalytic converter, and remove the pipe support
bracket, front pipe and three gaskets.
4. REINSTALL FRONT EXHAUST PIPE (SUB–CATALYTIC
CONVERTER)
(a) Temporarily install the pipe support bracket to the
transmission with the four bolts.
(b) Install three new gaskets, the front exhaust pipe and
pipe support bracket with the six bolts and new nuts.
Torque: 43 N
⋅
m (440 kgf
⋅
cm, 32 ft
⋅
lbf)
(c) Tighten the four bolts holding the pipe support bracket
to the transmission.
Torque: 43 N
⋅
m (440 kgf
⋅
cm, 32 ft
⋅
lbf)
5.
RECONNECT SUB–OXYGEN SENSOR CONNECTORS
(a) Install the two sub–oxygen sensors to the front exhaust
pipe.
Torque: 44 N
⋅
m (450 kgf
⋅
cm, 33 ft
⋅
lbf)
HINT:
•
Before installing the sub–oxygen sensor, twist the
sensor wire counterclockwise 3 \frb\1/2\fre\ turns.
•
After installing the sub–oxygen sensor, check that the
sensor wire is not twisted. If it is twisted, remove the
sub–oxygen sensor and reinstall it.
(b) Install the two wire grommets to the floor.
6. RECONNECT CABLE TO NEGATIVE TERMINAL OF
BATTERY
–
EMISSION CONTROL SYSTEMS
Three–Way Catalyst (TWC) System
EC–29
SERVICE SPECIFICATIONS
SERVICE DATA
VSV
Resistance
30–34
for EVAP
VSV
Resistance
33–39
for EGR
EGR valve
Resistance
19.9–23.4
(CALIF. only)
TORQUE SPECIFICATIONS
Part tightened
N
⋅
m
kgf
⋅
cm
ft
⋅
lbf
VSV for EGR X Air intake chamber (Exc. USA Spec.)
18
185
13
EGR valve X Air intake chamber
18
185
13
Catalytic converter (Main) X Exhaust manifold
62
630
46
Catalytic converter (Main) X Front exhaust pipe
43
440
32
Front exhaust pipe support bracket X Transmission
43
440
32
Front exhaust pipe X Center exhaust pipe
43
440
32
Main oxygen sensor X Front exhaust pipe
44
450
33
EC–30
–
EMISSION CONTROL SYSTEMS
Servuce Specifications
ENGINE MECHANICAL
NOTE: The specification descriptions ”USA Spec.” and
”Exc. USA Spec.” used in this section indicate the following
specifications.
USA Spec.: USA (50 States) Specifications.
Exc. USA Spec.: USA (except California) and Canadian
Specifications.
EM–1
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