Lexus SC300 / Lexus SC400. Manual — part 466
10. (M/T)
INSTALL TRANSMISSION SHIFT LEVER
(a) Install the shift lever with the eight bolts.
(b) Fit the upper console panel to the console box with five
clips.
(c) Install the upper console panel with the six screws.
(d) Fit the upper rear console panel to the console box with
the four clips.
(e) Install the shift lever knob.
(f) Fit the cup holder to the console box.
11. CONNECT ENGINE WIRE AND HOSE
(a) Install the engine wire clamp with the two nuts.
(b) Install the bolt holding the engine wire protector to the
water valve bracket.
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ENGINE MECHANICAL
Cylinder Block
(c) Install the bolt holding the engine wire protector on the
body.
(d) Install the ground strap to the bracket on the body.
(e) Connect the VSV connector.
(f) Connect the following hose:
(1) Heater water hose to water by–pass pipe
(2) Heater water hose to heater water valve
(3) Vacuum hose (from VSV for heater water valve) to
check valve.
(g) Install the generator wire with the nut and cap.
(h) Connect the following connector:
(1) Ignition coil connector
(2) Noise filter connector
(i)
Install the wire harness with the two wire clamps.
(j)
Connect the PS pressure switch connector.
(k) Install the ground strap on the cylinder block.
(l) Connect the PS solenoid valve connector and wire
clamp.
(m) Using a 6 mm hexagon wrench, install the connector
bracket with the bolt.
(n) Connect the following connectors:
(1) Two connectors to engine room main wire
(2) Igniter
connector
(3) Theft deterrent horn connector
(o) Install the wire harness with the two wire clamps.
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ENGINE MECHANICAL
Cylinder Block
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(p) Connect the fuel return hose to the No. 2 fuel pipe and
engine oil dipstick guide clamp.
(q) Connect the brake booster vacuum hose to the union.
12. INSTALL A/C COMPRESSOR
(a) Install
the A/C compressor with the through bolt, nut and
three bolts.
Torque:
Through bolt 26 N
⋅
m (265 kgf
⋅
cm, 19 ft
⋅
lbf)
Bolt and nut 52 N
⋅
m (530 kgf
⋅
cm, 38 ft
⋅
lbf)
(b) Connect the A/C compressor connector.
13. INSTALL PS PUMP
(a) Install the PS pump and pump rear stay with the three
bolts and nut. Alternately tighten the bolts and nut.
Torque:
(A)
58 N
⋅
m (590 kgf
⋅
cm, 43 ft
⋅
lbf)
(B)
39 N
⋅
m (400 kgf
⋅
cm, 29 ft
⋅
lbf)
(b) Connect the following hoses:
(1) PS air hose to No. 4 timing belt cover
(2) PS air hose to air intake chamber
14. INSTALL CHARCOAL CANISTER
(a) Install the charcoal canister.
(b) Connect the vacuum hose and air hose to the charcoal
canister.
15. INSTALL
RADIATOR
(a) Place the radiator on the body bracket.
(b) Install the upper radiator support with the two bolts and
screw. Install the two upper radiator supports.
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ENGINE MECHANICAL
Cylinder Block
(c) Connect the following hoses:
(1) Reservior hose to radiator
(2) Upper radiator hose to water inlet
(3) Lower radiator hose to water outlet
(4) (A/T)
Two oil cooler hoses to radiator
16. INSTALL WATER PUMP PULLEY, FAN WITH FLUID
COUPLING AND DRIVE BELT
(a) Align the matchmarks, and install the water pump pulley
and fan with fluid coupling with the four nuts.
(b) Install the drive belt by turning the drive belt tensioner
clockwise.
(c) Stretch the belt tight and tighten the four nuts.
Torque: 16
N
⋅
m (165 kgf
⋅
cm, 12 ft
⋅
lbf)
17. INSTALL AIR CLEANER ASSEMBLY
(a) Connect the air cleaner hose to the throttle body.
(b) Install the air cleaner case with the three mounting bolts.
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ENGINE MECHANICAL
Cylinder Block
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