Mercedes-Benz ML320. Manual — part 400

163 589 00 91 00

Extraction hose

Adapter hose

Pliers

163 589 00 37 00

168 589 00 90 00

Commercially available tools (see Workshop Equipment Manual)

Number

Designation

Make (e.g.)

Order number

WH58.30-Z-1001-16A

Suction master M2P 20 B

Ecco GmbH
Vonkeln 17
D-42349 Wuppertal

9749 5000 50

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 3

AP18.00-P-0101AR

Engine - oil and filter change

20.1.99

ENGINE

612

Modification notes

12.9.02

Engine oil level modified

Step 9:

Only Model 203:

Up to engine end number: 134 163 oil level
MAX. 135 mm, MIN 110 mm.
As of engine end number: 134 164 oil level
MAX. 124,5 mm, MIN 99,5 mm.

Remove

Danger!

Risk of death cased by vehicle slipping or
toppling off of the lifting platform.

Align vehicle between the columns of the
hydraulic hoist and position the four support
plates below the hoist support points specified
by the vehicle manufacturer.

AS00.00-Z-0010-01A

Danger!

Risk of accident caused by vehicle starting
off by itself when engine is running. Risk of
injury caused by contusions and burns when
working in engine during starting procedure

Secure vehicle to prevent it from moving.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.

AS00.00-Z-0005-01A

Change the engine oil only when the engine
is at operating temperature

1

Remove trim panel of cylinder head cover

AR01.20-P-5014-02B

2

Replace oil filter element, drain oil filter

Model 203: Remove clamp attaching fuel

line in order to insert wrench socket.

AP18.00-P-0101-06EG

*BA18.20-P-1002-01G

Socket wrench bit

*103589020900

3.1

Suction off engine oil

AP18.00-P-0101-02Z

4.1

Remove rear left frame cross brace

Only necessary when draining engine oil

at oil drain plug.

MODEL 163

f

Model 203 except 203.018/218/718, 209

AR94.30-P-5300P

Model 210

AR94.30-P-5300AB

4.2

Detach lower engine compartment paneling

Only necessary when draining engine oil

at oil drain plug.

f

Only Model 203.018/218/718

AR61.20-P-1105P

5.1

Unscrew oil drain plug, drain engine oil

Install

6.1

Screw in oil drain plug

Replace sealing ring, in order to avoid

leakage.

*BA01.45-P-1003-01A

7

Pour in engine oil

Note specified and approved quality

grades and viscosity classes conforming to
SAE at enduring ambient temperatures.

*BE18.00-P-1001-02B

*BF18.00-P-1001-01A

g

Viscosity classes of engine oils (car engines)

Sheet 224.1

BB00.40-P-0224-01A

8

Run engine and inspect for leaks

9

Switch off engine

10.1

Fit on bottom part of noise encapsulation

Only necessary when draining engine oil

at oil drain plug.

f

Model 210

AR94.30-P-5300AB

MODEL 203, 209

AR94.30-P-5300P

MODEL 163

10.2

Install lower engine compartment paneling.

Only necessary when draining engine oil

at oil drain plug.

f

Only Model 203.018/218/718

AR61.20-P-1105P

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11

Check oil level approx. 5 min. after switching
off warm engine

Insert oil dipstick up to the stop and keep

to a residence time of at least 3 seconds.

Model 163, 210 with Engine 612

*BE18.00-P-1001-02B

Model 203, Model 209 with Engine 612

On Model 203, Model 209 after oil level

check pay attention to correct seating of the
cap, otherwise it could result in engine
damage.

Only Model 203:

Up to engine end number: 134 163 oil level
MAX. 135 mm, MIN 110 mm.
As of engine end number: 134 164 oil level
MAX. 124,5 mm, MIN 99,5 mm.

Measuring rod

*120589072100

12

Install trim panel of cylinder head cover

AR01.20-P-5014-02B

*BA01.20-P-1002-01A

*BA01.20-P-1003-01A

Test values for engine lubrication - general

Number

Designation

Engine
612.961

Engine
612.963

BE18.00-P-1001-02B

Dipstick marking

Color red

t

1

Color black

t

2

Color green

t

3

Color gentian blue

t

4

Numbers on handle

Number

60207

60206

Round handle

Color

-

-

Bottle opener-shaped
handle

Color

1

1

Oil pan

Number

Designation

Engine
612.961/962/
963/965/966,
613.961

Engine
612.967

Engine
612.990

BA01.45-P-1003-01A

Oil drain plug at oil pan

M12

Nm

-

-

-

M14

Nm

30

30

30

Engine lubrication, oil filter

Number

Designation

Engine
612.961/962/
963/967/990,
613.960/961

BA18.20-P-1002-01G

Screw cap at oil filter

Nm

25

Crankcase ventilation, cylinder head cover

Number

Designation

Engine
612.961/
962/967

Engine
612.963

Engine
612.990

Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

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BA01.20-P-1002-01A

Screw of trim panel of cylinder head cover
to cylinder head cover

Nm

10

10

8

BA01.20-P-1003-01A

Screw attaching cover panel to charge air
distribution pipe

Nm

10

10

-

Engine lubrication system

Number

Designation

Engine
612.961

Engine 612.962/
967

Engine
612.963/966

BF18.00-P-1001-01A

Engine oil

Filling capacity
(oil and filter change)

Liter

7,0

6.5

7.5

Specifications for Operating
Fluids

Sheet

BB00.40-P-0228-01A

BB00.40-P-0228-01A

BB00.40-P-0228-01A

Sheet

BB00.40-P-0228-03A

BB00.40-P-0228-03A

BB00.40-P-0228-03A

Sheet

BB00.40-P-0228-05A

BB00.40-P-0228-05A

BB00.40-P-0228-05A

Sheet

BB00.40-P-0229-01A

BB00.40-P-0229-01A

BB00.40-P-0229-01A

Sheet

BB00.40-P-0229-03A

BB00.40-P-0229-03A

BB00.40-P-0229-03A

Sheet

BB00.40-P-0229-05A

BB00.40-P-0229-05A

BB00.40-P-0229-05A

Engine lubrication system

Number

Designation

Engine 612.990

BF18.00-P-1001-01A

Engine oil

Filling capacity
(oil and filter change)

Liter

6.5

Specifications for Operating
Fluids

Sheet

BB00.40-P-0228-01A

Sheet

BB00.40-P-0228-03A

Sheet

BB00.40-P-0228-05A

Sheet

BB00.40-P-0229-01A

Sheet

BB00.40-P-0229-03A

Sheet

BB00.40-P-0229-05A

120 589 07 21 00

Measuring rod

Socket wrench bit

103 589 02 09 00

Commercially available tools (see Workshop Equipment Manual)

Number

Designation

Make (e. g.)

Order number

WH58.30-Z-1007-16A

Engine oil extractor

Deutsche Tecalemit

Am Metallwerk 11

33659 Bielefeld

1.386950.2

Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 3