Mercedes-Benz ML320. Manual — part 704

A/C compressor

models 140,
170, 202, 208,
210

Refrigerant
R134a in
model 163

model 202

BF83.55-P-
1003-01A

Additional oil
quantity when
replacing
condenser

Compressor oil

cm

3

20

20

20

Specifications
for service
products

Sheet BB00.40-P-

0362-00A

BB00.40-P-
0362-00A

BB00.40-P-
0362-00A

BF83.55-P-
1004-01A

Additional oil
quantity when
replacing
evaporator

Compressor oil

cm

3

40

40

40

Specifications
for service
products

Sheet BB00.40-P-

0362-00A

BB00.40-P-
0362-00A

BB00.40-P-
0362-00A

BF83.55-P-
1005-01A

Additional oil
quantity when
replacing fluid
reservoir

Compressor oil

cm

3

10

10

10

Specifications
for service
products

Sheet BB00.40-P-

0362-00A

BB00.40-P-
0362-00A

BB00.40-P-
0362-00A

BF83.55-P-
1006-01A

Additional oil
quantity when
replacing
suction line

Compressor oil

cm

3

20

20

20

Specifications
for service
products

Sheet BB00.40-P-

0362-00A

BB00.40-P-
0362-00A

BB00.40-P-
0362-00A

BF83.55-P-
1007-01A

Additional oil
quantity when
replacing
pressure line

Compressor oil

cm

3

20

20

20

Specifications
for service
products

Sheet BB00.40-P-

0362-00A

BB00.40-P-
0362-00A

BB00.40-P-
0362-00A

BF83.55-P-
1008-01A

Additional oil
quantity when
replacing A/C
compressor

Compressor oil

cm

3

20

20

20

Specifications
for service
products

Sheet BB00.40-P-

0362-00A

BB00.40-P-
0362-00A

BB00.40-P-
0362-00A

BF83.55-P-
1010-01A

Additional oil
quantity when
replacing
evaporator,
rear air
conditioning

Compressor oil

cm

3

-

-

-

Specifications
for service
products

Sheet -

-

-

BF83.55-P-
1011-01A

Additional oil
quantity when
replacing rear
air
conditioning
lines

Compressor oil

cm

3

-

-

-

Specifications
for service
products

Sheet -

-

-

Number

Designation

A/C compressor
7SE16 in model

A/C compressor
7SE16 in model

2001 Mercedes-Benz ML320

1998-2005 HVAC Climate Control - 163 Chassis

me

CORRECTING OIL LEVEL IN AIR CONDITIONING AFTER SYSTEM SUDDENLY LOSES ALL REFRIGERANT - AR83.30-
P-5253E

MODEL 163 with CODE (580) Air conditioning or Tempmatic for USA A/C compressor 7SB16

MODEL 202 with CODE (580) Air conditioning or Tempmatic for USA with CODE (581a) Air
conditioning (Automatic) A/C compressor ND6CA17, A/C compressor 7SB16

MODEL 208 with CODE (580) Air conditioning or Tempmatic for USA with CODE (581a) Air
conditioning (Automatic) A/C compressor 7SB16

MODEL 210 with CODE (580) Air conditioning or Tempmatic for USA with CODE (581a) Air
conditioning (Automatic) A/C compressor 7SB16

MODELS 215,220 A/C compressor 7SE16

215

220

BF83.55-P-
1003-01A

Additional oil quantity
when replacing condenser

Compressor oil

cm

3

3

3

Specifications for
service products

Sheet

BB00.40-P-0362-

00A

BB00.40-P-0362-
00A

BF83.55-P-
1004-01A

Additional oil capacity
when replacing evaporator

Compressor oil

cm

3

40

40

Specifications for
service products

Sheet

BB00.40-P-0362-

00A

BB00.40-P-0362-
00A

BF83.55-P-
1005-01A

Additional oil quantity
when replacing fluid
reservoir

Compressor oil

cm

3

10

10

Specifications for
service products

Sheet

BB00.40-P-0362-

00A

BB00.40-P-0362-
00A

BF83.55-P-
1006-01A

Additional oil quantity
when replacing suction line

Compressor oil

cm

3

20

20

Specifications for
service products

Sheet

BB00.40-P-0362-

00A

BB00.40-P-0362-
00A

BF83.55-P-
1007-01A

Additional oil quantity
when replacing pressure
line

Compressor oil

cm

3

10

10

Specifications for
service products

Sheet

BB00.40-P-0362-

00A

BB00.40-P-0362-
00A

BF83.55-P-
1008-01A

Additional oil quantity
when replacing A/C
compressor

Compressor oil

cm

3

20

20

Specifications for
service products

Sheet

BB00.40-P-0362-

00A

BB00.40-P-0362-
00A

BF83.55-P-
1010-01A

Additional oil quantity
when replacing evaporator,
rear air conditioning

Compressor oil

cm

3

-

3

Specifications for
service products

Sheet

BB00.40-P-0362-

00A

BB00.40-P-0362-
00A

BF83.55-P-
1011-01A

Additional oil quantity
when replacing rear air
conditioning lines

Compressor oil

cm

3

-

20

Specifications for
service products

Sheet

BB00.40-P-0362-

00A

BB00.40-P-0362-
00A

Correct oil level

2001 Mercedes-Benz ML320

1998-2005 HVAC Climate Control - 163 Chassis

me

A/C compressor

A/C compressor

REMOVE AND INSTALL EXPANSION VALVE - AR83.30-P-5520GH

MODELS 163.113 /128 /136 /154 /157 /172 /174 /175 with CODE (580) Air conditioning or Tempmatic for
USA

Carry out work quickly, compressor oil is hygroscopic
When evacuating refrigerant, the quantity of compressor oil evacuated
must be added again to refrigerant circuit when refilling air
conditioning (new oil)

1 Replace defective component and fluid reservoir

Models 202,
208, 210

AR83.30-P-
6520E

Model 163

AR83.30-P-
6520GH

Model 215,
220

AR83.30-P-
6520M

2 Additionally fill new compressor oil to specified oil capacity

*BF83.55-P-
1002-01A

Number

Designation

A/C
compressor
7SB16
Refrigerant
R134a in
model 163

A/C
compressor
7SB16 in
models 140,
170,202,208,
210

A/C
compressor
ND6CA17 in
model 202

F83.55-P-
1002-01A

Additional oil
capacity after
sudden
emptying of
system (e.g.
ruptured line)

Compressor oil

cm

3

40

40

40

Specifications
for service
products

Sheet BB00.40-P-

0362-00A

BB00.40-P-
0362-00A

BB00.40-P-
0362-00A

Number

Designation

A/C compressor
7SE16 in model
215

A/C compressor
7SE16 in model
220

BF83.55-P-
1002-01A

Additional oil
capacity after
sudden emptying
of system (e.g.
ruptured line)

Compressor oil

cm

3

50

50

Specifications for
service products

Sheet BB00.40-P-

0362-00A

BB00.40-P-
0362-00A

2001 Mercedes-Benz ML320

1998-2005 HVAC Climate Control - 163 Chassis

me

Fig. 166: Identifying Expansion Valve Components

Remove/Install

Risk of explosion from welding or
soldering work on closed air
conditioning system. Risk of
poisoning. Inhaling overheated
refrigerant vapors may be toxic. Risk
of injury from skin and eye contact
with liquid refrigerant.

Do not carry out any welding work on the closed
air conditioning system or in the surrounding area.
No smoking or open flames. Wear eye protection
and protective gloves. Work only in well ventilated
areas. Carry out repair work on the air conditioning
system circuit only after the system has been
discharged.

AS83.00-Z-
0001-01A

Procedures if air conditioning system
is damaged or leaking

All models

AH83.30-
N-0004-
01A

Protect air conditioning circuit and
components from moisture when
carrying out repair work

All models fitted with air conditioning

AH83.30-
N-0005-
01A

Notes on handling refrigerant R134a All models fitted with air conditioning

AH83.30-
N-0003-
01A

1 Discharge air conditioning system

Installation: Evacuate air conditioning, refill

and check for proper operation and leaktightness.

AR83.30-P-
1760GH

2 Unscrew expansion reservoir nuts (1)

Lay compensating reservoir to one side.

2001 Mercedes-Benz ML320

1998-2005 HVAC Climate Control - 163 Chassis

me