Mercedes-Benz ML320. Manual — part 396
being jammed or squeezed
when removing and
installing or aligning hoods,
doors, trunk lid/tailgate or
sliding roof.
ensure that no body parts or
limbs are within the operating
range of moving parts.
1
Open engine hood
Model 163.136/154 /172 #A up
to 145272,
Model 163.136 /154 /172 #X up
to 708318
AR88.40-P-1000GH
Model 163.136 /154 /172 #A as
of 145273,
Model 163.136 /154 /172 #X
from 708319,
Model
163.113/128 /157 /174 /175
AR88.40-P-1000GI
2
Disconnect battery ground
line
Insulate cable lug of ground
line for protection against
unintentional contact of
disconnected ground line.
AR54.10-P-0003A
Notes on battery
All models
AH54.10-P-0001-
01A
3
Remove air cleaner housing
Installation: Apply liquid
lubricant to the mounting
rubbers and to the connection to
the air hose.
Lubricant
*BR00.45-Z-1002-
06A
4.1
Remove engine trim panel
Engine 112, 113 only.
Pull the engine cover
vertically upwards and detach it
from the cylinder head covers.
5
Slacken poly V-belt
Do not remove the poly-V-
belt!
Engine 111
AR13.22-P-1202A
Engine 603.931/972,
Engine 113.942
AR13.22-P-1202B
Engine 113.981/965
AR13.22-P-1202BA
6
Disconnect electrical line
circuit 30 (B+) (1) and
electrical line circuit 61 (D+)
(2)
On engine 112, 113 take off
cover sleeve (4).
*BA15.40-P-1001-
01A
*BA15.40-P-1002-
01A
7
Unscrew bolts (3) of the
generator (G2)
*BA15.40-P-1003-
01A
8
Take out generator (G2)
9
Install in the reverse
2001 Mercedes-Benz ML320
1998-2005 ENGINE Electrical System - Engine - 163 Chassis
me
Alternator
Repair materials
REMOVE/INSTALL GENERATOR BELT PULLEY - AR15.40-P-5710GF
ENGINE 111.977, 112.942/970, 113.942/965/981 in MODEL 163
ENGINE 166.940 /960 in MODEL 168
ENGINE 112.923 /943, 113.961 in MODEL 129
sequence
10
Perform basic programming
AR00.19-P-0200GH
Risk of accident caused by
vehicle starting off by itself
when engine is running.
Risk of injury caused by
contusions and burns when
working in engine during
starting procedure
Secure vehicle to prevent it from
moving. Wear closed and snug-
fitting work clothes.
Do not grasp hot or rotating
parts.
AS00.00-Z-0005-01A
11
Carry out engine test run
Visual inspection of the poly-
V-belt.
12
Perform operational check
Number
Designation
Engine 111
Engine
112.91/92/94/953/954/955/96/97,113.94/96/98
BA15.40-P-
1001-01A
Nut of circuit
B+ to generator
Nm 15
18
BA15.40-P-
1002-01A
Nut of circuit
D+ to
generator
Nm 4
5
BA15.40-P-
1003-01A
Screw,
alternator
Nm 42
42
Number
Designation
Order number
BR00.45-Z-1002-06A
Lubricant
A 000 989 01 60
2001 Mercedes-Benz ML320
1998-2005 ENGINE Electrical System - Engine - 163 Chassis
me
Fig. 33: Identifying Generator, Belt Pulley And Collar Nut
Fig. 34: Identifying Double Hexagon Wrench And Generator
Remove/Install
1
Remove alternator
Engine 112, 113 in Model
129.
AR15.40-P-5032CT
Engine 166.940 /960 in
AR15.40-P-5032GF
2001 Mercedes-Benz ML320
1998-2005 ENGINE Electrical System - Engine - 163 Chassis
me
Generator
Generator
REMOVE/INSTALL REGULATOR OF ALTERNATOR - AR15.40-P-5760GH
ENGINE 111.977, 112.942/970, 113.942/965/981 in MODEL 163
Model 168.
Engine 111, 112, 113 in
model 163.
AR15.40-P-5032GH
2
Unscrew collar nut (1)
To hold generator shaft
(2), insert screwdriver bit
through double hexagon
wrench (4).
Shorten double hexagon
wrench to remove the belt
pulley
Model 163 only
WF58.50-P-1540-01I
Engines 111, 112, 113: ?
*BA15.40-P-1004-01A
Engine 166: ?
*BA15.40-P-1003-01B
3
Remove ribbed V-belt
pulley (3)
When replacing
generators after mileages in
excess of
100.000 km simultaneously
also replace the poly-V-belt
pulley (3).
4
Install in the reverse order
Number
Designation
Engine 166.940/ 960
BA15.40-P-1003-01B
Collar nut to poly V-belt
pulley
Nm 80
Number
Designation
Engine 111
Engine 112.91/92/94/
953/954/955/ 96/97,
113.94/96/98
BA15.40-P-1004-
01A
Collar nut to poly
V-belt pulley
Nm 80
80
2001 Mercedes-Benz ML320
1998-2005 ENGINE Electrical System - Engine - 163 Chassis
me
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