Mercedes-Benz ML320. Manual — part 393

Parts ordering notes

REMOVE AND INSTALLING THE STARTER - AR15.30-P-7100GH

ENGINE 112.942 in MODEL 163.154

Removing and installing

1

Remove air cleaner, install.

Only on engine 119

2

Expose wiring harness to
mass air flow sensor or
temperature sensor.

Ignition switched

off

3

Unplug socket from mass
air flow sensor or
temperature sensor.

4

Plug in repair socket
together with cables at
mass air flow sensor or
temperature sensor and
insert into cable duct.

5

Repair wiring harness
using end soldering sleeves
(Z).

Turn together cable of

engine wiring harness and
cable repair socket of the
same color and insert into
end soldered sleeves (Z).

Use end soldered

sleeves (Z) only in cross
section area Ø 0.7 - Ø 4.0
mm

2

AR54.18-P-0100-02A

6

Insert cables into the cable
duct.

7

Connect HHT, read faults
and erase

see Diagnosis Manual

Engine Volume 2 Index 0:
Connecting and using test
equipment

8

Install in the reverse order

Part no.

Designation

Quantity

140 540 00 36

Repair kit socket (B2)1
1) Consisting of repair socket (B2)
and 5 cable connectors

acc. to condition

140 540 00 81

Repair socket (B2)

acc. to condition

202 540 01 81

Repair socket (B11) 3-pin

acc. to condition

126 540 30 81

Repair socket (B11) 4-pin

acc. to condition

001 546 99 41

Cable connector

acc. to condition

006 989 84 85

Fabric tape

acc. to condition

2001 Mercedes-Benz ML320

1998-2005 ENGINE Electrical System - Engine - 163 Chassis

me

ENGINE 112.970 in MODEL 163.157

ENGINE 113.942 in MODEL 163.172

ENGINE 113.981 in MODEL 163.174

ENGINE 113.965 in MODEL 163.175

Fig. 28: Identifying Starter Remove/Install Components

Modification notes

3.9.03

Check ring gear, newly
recorded

Stage 7

Removing/installing

Risk of explosion caused by
oxyhydrogen gas. Risk of
poisoning and caustic burns
caused by swallowing battery
acid. Risk of injury through
burns to skin and eyes from
battery acid or when handling
damaged lead-acid batteries

No fire, sparks, open
flames or smoking. Wear
acid-resistant gloves,
clothing and safety
glasses. Only pour battery
acid into suitable and
appropriately marked
containers.

AS54.10-Z-0001-01A

Notes on self-locking nuts and
bolts

AH00.00-N-0001-01A

2001 Mercedes-Benz ML320

1998-2005 ENGINE Electrical System - Engine - 163 Chassis

me

1

Disconnect ground cable from
battery

Insulate ground line as

a protection against
unintentional contact of
dismounted ground line
with ground point of
battery.

AR54.10-P-0003A

Notes on battery

AH54.10-P-0001-01A

2

Remove inner fender in right
front fender

AR88.10-P-1300GH

3.1

Unscrew nut (6) at shield (5)
of left engine mount and take
out shield

Engine 112

*BA22.10-P-1004-01L

4

Dismount electrical line
circuit 30 (1) and electrical
line circuit 50 (2)

Nut, terminal 30

connection

*BA15.30-P-1001-01A

Nut of connection

circuit 50

*BA15.30-P-1002-01A

5

Remove bolts (3)

*BA15.30-P-1003-01A

6

Take out starter (M1) to the
side

7.1

Check ring gear at flywheel
for wear and damage

When replacing the
starter on vehicles fitted
with manual transmission

Rotate engine at the

crankshaft in direction of
rotation.

7.2

Check ring gear on the drive
plate for wear and damage

When replacing the
starter on vehicles fitted
with automatic
transmission

Rotate engine at the

crankshaft in direction of
rotation.

8

Install in reverse order

9

Perform function check

10

Render electrical system
operational

See ? Perform basic
programming

AR00.19-P-0200GH

11

Read out fault memory and
erase

When the work is

complete stored faults
must be worked on in the
diagnostic trouble code
memories and erased. ?

Connect up STAR
DIAGNOSIS, read out
fault memory

AD00.00-P-2000-04A

2001 Mercedes-Benz ML320

1998-2005 ENGINE Electrical System - Engine - 163 Chassis

me

Starter

Engine mounts, engine supports

PREREQUISITES FOR TESTING GENERATOR - AR15.40-P-5009GH

ENGINE 111.977, 112.942/970, 113.942/965/981, 612.963, 628.963 in MODEL 163

Fig. 29: Connection Schematic Between Battery And Alternator

Number

Designation

Engine 112 except
112.951, 113.94/ 96/98

BA15.30-P-1001-01A

Nut for connection of
circuit 30

Nm 14

BA15.30-P-1002-01A

Nut for connection of
circuit 50

Nm 6

BA15.30-P-1003-01A

Bolt for starter on
crankcase

Nm 42

Number

Designation

Engines 112.942/970
113.942/965/981 in model
163.154/157/17 2/174/175

BA22.10-P-1004-01L

Bolt for front engine
mount on engine support

Nm 65

Remove/Install

1

Open engine hood and raise

Up to A145272, X708318. AR88.40-P-1000GH

2001 Mercedes-Benz ML320

1998-2005 ENGINE Electrical System - Engine - 163 Chassis

me