Mercedes-Benz ML320. Manual — part 446

Starter

Engine mounts, engine supports

Torque converter

Housing

Power steering pump

Refrigerant compressor

BA14.10-P-
1002-01B

exhaust manifold/front
exhaust pipes

Nm 20

20

Number

Designation

Engine 112 except 112.951, 113.94/96/98

BA15.30-P-1003-01A Bolt connecting starter to crankcase Nm 42

Number

Designation

Engine 112.942/970 113.942/965/981 in model
163.154/157/17 2/174/175

BA22.10-P-
1001-01L

Bolt, front engine mounts to
front axle carrier

Nm 35

Number

Designation

Transmission
722.6 except
722.648

BA27.20-P-
1002-01C

Bolt, torque
converter to
drive plate

Straight threaded connection

Nm

42

Helical cut

Stage 1

Nm

4

Stage 2

Nm

30

Stage 3

Angle °

90

Number

Designation

Transmission 722.660/661/66
2/663/666/674

BA27.40-P-1008-
01A

Bolt, automatic transmission to
engine

M10X40 Nm 40
M10X90 Nm 40
M12

Nm -

Number

Designation

Model
163.136

Model 163.128/154/157/
172/174/175

BA46.30-P-
1002-01A

Return line to power steering pump

Nm 2

2

BA46.30-P-
1003-01A

High-pressure expansion hose to
power steering pump

M14x1.5 Nm -

-

M16x1.5 Nm 45

45

Number

Designation

Engine 111.977, 112.942, 112.970,
113.942/965/981 in model 163

BA83.55-P-1001-
01A

Bolt, refrigerant compressor
to bracket

Nm 20

2001 Mercedes-Benz ML320

1998-2005 ENGINE Complete engine - 163 Chassis

me

Engine lubrication

Engine lubrication

Fig. 48: Identifying Torx Bit Set (000 589 01 10 00)

Fig. 49: Identifying External Torx Set (001 589 76 09 00)

Number

Designation

Engine 112 except
112.916/953/975

Engines
113.940/941/
942/943/960/
961/962/969/ 982

Engine
113.944/980/98
1/984/986/991

BF18.00-
P-1001-
01H

Engine
oil

Filling capacity
with oil filter

Liters 8.0

8.0

7.5

Filling capacity
without oil filter

Liters 7.5

-

-

Specifications for
Operating Fluids

Sheet

BB00.40-P-0229-
01A

BB00.40-P-0229-
01A

BB00.40-P-0229-
01A

Sheet

BB00.40-P-0229-
03A

BB00.40-P-0229-
03A

BB00.40-P-0229-
03A

Sheet

BB00.40-P-0229-
05A

BB00.40-P-0229-
05A

BB00.40-P-0229-
05A

Number

Designation

Engine 113.963/965/968

BF18.00-P-1001-01H Engine oil

Filling capacity with oil filter

Liters 7.5

Filling capacity without oil filter

Liters 7.0

Specifications for Operating Fluids

Sheet BB00.40-P-0229-01A
Sheet BB00.40-P-0229-03A
Sheet BB00.40-P-0229-05A

2001 Mercedes-Benz ML320

1998-2005 ENGINE Complete engine - 163 Chassis

me

Fig. 50: Identifying Hand Pump (112 589 00 72 00)

Fig. 51: Identifying Set Of Stop Plugs (129 589 00 91 00)

Fig. 52: Identifying Pressure Hose (119 589 04 63 00)

Commercially available tools

Workshop equipment

ENSURE GASKET OF CYLINDER HEAD COVER IS CORRECTLY INSTALLED - AR01.20-P-5014-01B

1. Inspect gasket (arrows) of cylinder head cover to ensure it is correctly located in the sealing groove of the

Number

Designation

WH58.30-Z-1001-06A

6 mm socket hexagon on flexible shaft for hose clamps with worm drive

WH58.30-Z-1002-06A

7 mm socket hexagon on flexible shaft for hose clamps with worm drive

WE58.40-Z-1012-11A

Load regulator (engine hoist), self-locking

WE58.40-Z-1020-11A

Removal fixture for engine

WE58.40-Z-1036-11A

Transmission support

2001 Mercedes-Benz ML320

1998-2005 ENGINE Complete engine - 163 Chassis

me

cylinder head cover, particularly at the rear of the cylinder head.

Fig. 53: Locating Cylinder Head Cover Gasket

REMOVE/INSTALL CYLINDER HEAD COVER - AR01.20-P-5014B

ENGINE 112

Air filter positioned at vehicle side.

ENGINE 113

Air filter positioned at vehicle side.

Shown on engine 112

Fig. 54: Identifying Cylinder Head Cover Remove/Install Component - Shown On Engine 112

2001 Mercedes-Benz ML320

1998-2005 ENGINE Complete engine - 163 Chassis

me