Mercedes-Benz ML320. Manual — part 827

BT27.51-P-0002-01A

Thickness of steel plates of B1, K1 and K2
modified

Transmission 722.6

k

TRANSMISSION 722.6## ## as of 1596205 as of 15.6.99

In order to reduce costs, the thickness of the steel plates has been
reduced by 0.7 mm.
The adjustment values for the play settings remain unchanged.

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

AR46.40-P-0201GH

Remove/install inner tie rod with axial joint

12.3.97

MODEL

163.113 /128 /136 /154 /157 /172 /174 /175

P46.40-0265-01

P46.40-0266-01

P46.40-0267-01

Left side

Right side

Left side

Remove/Install

1

Remove track rod

AR46.40-P-0200GH

2

Remove bellows

If the right inner tie rod with axial joint

(12b) is removed, the left bellows must also
be removed.

AR46.40-P-0400GH

3

Hold gear rack with open wrench insert

24 mm (arrow)

The flat for steadying on the steering rack

is located on the left side only .

4

Detach inner tie rod and thrust joint (12a or
12b) by using a 36 mm or 38 mm open-end
wrench attachment (012)

Do not use force (hammer impact, strong

lever action).

*BA46.40-P-1003-01C

5

Install in the reverse order

Track rod

Number

Designation

Model
Series 163

BA46.40-P-1003-01C

Inner track rod with axial joint to rack-and-
pinion joint

NM

110

Copyright DaimlerChrysler AG 06.07.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

AR46.40-P-0200-02C

Pressing out and attaching track rod joint at
steering knuckle

k

Surface protection on track rod screw
connection to steering knuckle modified

BT46.40-P-0001-01A

Modification notes

24.3.99

Surface protection on track rod screw connection to
steering knuckle modified

Model 210

BT46.40-P-0001-01A

New tightening torques incorporated

*BA46.40-P-1002-01A

Track rod

Number

Designation

Model 210

BA46.40-P-1002-01A

Self-locking nut, track rod to steering
knuckle

yellow

Nm

60

silver or blue

Nm

70

Track rod

Number

Designation

Model 163

BA46.40-P-1001-01C

Self-locking nut, track rod to steering knuckle

Nm

55

140 589 00 63 00

Thrust piece

Puller

202 589 02 33 00

P46.40-0240-01

Pushing off

1

Remove self-locking nut of track rod joint.

2

Fit thrust piece (045).

3

Use puller (044) to press off track rod joint (10a).

4

Remove puller and thrust piece.

Install

5

Clean conical joint.

6

Install new self-locking nut and tighten

. Counter ball head with an Allen wrench if

necessary.

Copyright DaimlerChrysler AG 06.07.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

AR46.40-P-0200GH

Removing and installing tie rod

12.3.97

MODEL

163.113 /128 /136 /154 /157 /172 /174 /175

P46.40-0262-12

10

Tie rod

10a Tie rod joint
10i

Clamping nut

Modification notes

10.9.03

Reference to adjusting toe on front axle replaced by
reference to chassis alignment check

Step 5

Removing, installing

Danger!

Risk of fatal injury if the vehicle slips or
topples off the lifting platform

Align vehicle between the columns of the
lifting platform and position the four support
plates at the lifting platform support points
specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Notes on self-locking bolts and nuts

AH00.00-N-0001-01A

1

Remove front wheel

e

Removing and fitting wheels

AP40.10-P-4050GH

2

Press tie rod joint (10a) off steering knuckle

AR46.40-P-0200-02C

Installation: Replace self-locking nut.

*BA46.40-P-1001-01C

Thrust piece

*140589006300

Puller

*202589023300

3

Slacken clamping nut (10i) and unscrew tie
rod (10)

Counter tie rod (arrow).

Installation: On vehicles with speed-

sensitive power steering the tie rod is marked
with a "P". These tie rods are approx. 4 mm
shorter.

*BA46.40-P-1002-01C

4

Install in the reverse order

5

Check toe on front axle and adjust if necessary See:

#

Performing chassis alignment check

AR40.20-P-0200A

Tie rod

Number

Designation

Model 163

BA46.40-P-1001-01C

Self-locking nut, tie rod to steering knuckle

Nm

55

BA46.40-P-1002-01C

Clamping nut, tie rod to inner tie rod

Nm

50

Copyright DaimlerChrysler AG 06.07.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1