Mercedes-Benz ML320. Manual — part 495

Fuel tank

Number

Designation

Models
163.113/
128/ 136/
154/157/
172/175

Model
163.174

BA47.10-P-1001-01D

Screws for tensioning straps

Nm

20

20

BA47.10-P-1002-01D

Longitudinal strut for check straps

Nm

20

20

Rear axle shock absorber

Number

Designation

Model
Series 163

BA32.25-P-1001-03D

Self-locking nut, shock absorber to lower
wishbone

Nm

85

Fuel tank

Number

Designation

Models
163.113/
136/154/
172 up to
31.08.01

Models
163.113/
136/154/
172 as of
01.09.01
Models
163.157/
175

BF47.10-P-1001-01A

Fuel tank capacity Total capacity

Liter

72

83

Reserve capacity

Liter

10

12

Pliers

163 589 00 37 00

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

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AR47.10-P-8022GH

Remove/install fuel tank pressure sensor

18.3.97

MODEL

163.154 with ENGINE 112.942 with CODE (494a) USA version

MODEL

163.157 with ENGINE 112.970 with CODE (494a) USA version

MODEL

163.172 with ENGINE 113.942 with CODE (494a) USA version

MODEL

163.174 with ENGINE 113.981 with CODE (494a) USA version

MODEL

163.175 with ENGINE 113.965 with CODE (494a) USA version

P47.10-0390-02

B4/3

Fuel tank pressure sensor

Arrow

Socket

Remove, Install

Danger!

Risk of explosion if ignition takes place, risk
of poisoning caused by inhaling fuel vapors
or swallowing fuel as well as risk of injury to
skin and eyes exposed to fuel.

Fire, sparks, open flames or smoking
forbidden.
Pour fuels only into suitable and appropriately
marked containers.

Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

1

Unscrew filler cap and remove securing tab

2

Unclip left side trim cover

3

Detach fuel filler neck from guide funnel

Installation: Check O-ring and replace if

necessary. Ensure it is correctly located when
installed.

To do this, open bayonet lock.

4

Disconnect coupling (arrow) for fuel tank
pressure sensor (B4/3)

5

Unscrew fuel tank pressure sensor (B4/3)
from fuel tank filler neck

6

Install in the reverse order

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

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AR47.30-P-8200GH

Remove/install fuel vapor expansion reservoir

13.3.01

MODEL

163.113 #A as of 289565,

163.113 #X as of 754620,
163.154 #A as of 289565,
163.154 #X as of 754620,
163.128 /157 /175

P47.30-2044-01

1

Filler cap

2

Bolt

3

Hinge

4

Bolts

P47.30-2045-12

5

Vent lines

6

Filler neck

7

Screws

8

Bracket

9

Clip

10

Screw

11

Fuel vapor expansion reservoir

12

Rubber seal

Remove/install

Danger!

Risk of explosion from fuel igniting, risk of
poisoning from inhaling and swallowing fuel
as well as risk of injury to eyes and skin
from contact with fuel.

Fire, sparks, open flames or smoking
forbidden.
Pour fuels only into suitable and appropriately
marked containers.

Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

1

Remove filler cap (1)

Installation: Install bolt (2) with locking

agent. Adjust the filler cap correctly.

2

Position the hinge (3) in the closed position

3

Unscrew bolts (4) on filler neck

4

Remove paneling on the C-pillar

AR68.30-P-4490GH

5

Separate vent lines (5) from filler neck (6)

6

Remove bolts (7) from filler neck bracket (8)

7

Remove wiring clip (9) from the body

Installation: Route the wiring behind

the bracket (8).

8

Remove bolt (10) on fuel vapor expansion
reservoir (11)

Installation: Insert bolt (10) with locking

agent.

9

Pull fuel vapor expansion reservoir forwards

10

Loosen sealing rubber (12) on filler neck (6)
on vehicle floor

11

Take filler neck with bracket out of C-pillar

by bending to and fro.

12

Take fuel vapor expansion reservoir (11) out
of C-pillar

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

13

Install in the reverse order

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 2