Mercedes-Benz ML320. Manual — part 363
AR62.30-P-2300GH
Removing and installing front end cross member
15.4.97
MODEL
163
P62.30-0350-06
1
Upper frame cross member
2
Screws
3
Engine hood control cable
4
Engine hood lock
E1
Left headlamp unit
E2
Right headlamp unit
Operation no. of operation texts or of standard texts and flat rates
Division
Operation
no.
Operation text
P
621300
REPAIRING FRONT REINFORCEMENT BETWEEN WHEELHOUSES
P
621304
REPLACING FRONT LEFT AND CENTER REINFORCEMENT BETWEEN WHEELHOUSES
P
621305
REPLACING FRONT LEFT AND CENTER REINFORCEMENT BETWEEN WHEELHOUSES (WHEN REPLACING
WHEELHOUSE TOGETHER WITH LONGITUDINAL MEMBER)
P
621311
REPLACING FRONT RIGHT AND CENTER REINFORCEMENT BETWEEN WHEELHOUSES
P
621312
REPLACING FRONT RIGHT AND CENTER REINFORCEMENT BETWEEN WHEELHOUSES (WHEN REPLACING
WHEELHOUSE TOGETHER WITH LONGITUDINAL MEMBER)
P
621315
REPLACING FRONT CENTER REINFORCEMENT BETWEEN WHEELHOUSES
P
621320
COMPLETELY REPLACING FRONT REINFORCEMENT BETWEEN WHEELHOUSES
P
621321
COMPLETELY REPLACING FRONT REINFORCEMENT BETWEEN WHEELHOUSES (WHEN REPLACING
WHEELHOUSE TOGETHER WITH LONGITUDINAL MEMBER)
P
882302
REMOVING AND INSTALLING FRONT END CENTER SECTION
Removal, installation
1
Remove headlamp unit on left (E1) and right
(E2)
AR82.10-P-4730GH
2
Remove upper frame cross member (1)
Unscrew screws (2).
3
Remove engine hood control cable (3) from
engine hood lock (4)
For this purpose turn upper frame cross
member over.
Unhook engine hood control cable and pry
catch out of upper frame cross member.
4
Remove upper frame cross member (1)
5
Install in opposite order
Copyright DaimlerChrysler AG 09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.
Page 1
AR01.30-P-5800MV
Remove/install cylinder head
22.7.98
ENGINE
112.942 in MODEL 163.154
ENGINE
112.970 in MODEL 163.157
ENGINE
113.942 in MODEL 163.172
ENGINE
113.981 in MODEL 163.174
ENGINE
113.965 in MODEL 163.175
P01.30-2032-06
Shown on model 163.154 with engine 112
1
Air baffle
2
Viscous fan
3
Fan shroud
4
Bolts
5
Air cleaner housing
6
Air intake manifold
7
Resonance unit
8
Poly-V-belt
9
Fender liner
10
Shield
11
Exhaust bracket
P01.30-2033-06
12
Right and left ignition coils
13
Left and right cylinder head covers
14
Intake manifold
15
Camshaft position sensor
16
Coolant line
17
Chain tensioner
18
Oil filter housing
19
Camshaft sprockets
28
Camshaft bearing bridges
Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.
Page 1
P01.30-0299-06
20
Bolts cylinder head
!
timing case cover
21
Cylinder head bolts
22
Cylinder head left
23
Cylinder head right
24
Left cylinder head gasket
25
Right cylinder head gasket
26
Dowel sleeves
Remove/Install
Notes on self-locking nuts and bolts
All models
AH00.00-N-0001-01A
External torx set
*001589760900
Torx bit set
*000589011000
Danger!
Risk of explosion caused by oxyhydrogen
gas. Risk of poisoning and caustic burns
caused by swallowing battery acid. Risk of
injury caused by burns to skin and eyes from
battery acid or when handling damaged lead-
acid batteries
No fire, sparks, open flames or smoking.
Wear acid-resistant gloves, clothing and
safety glasses. Pour battery acid only into
suitable and appropriately marked containers.
AS54.10-Z-0001-01A
1
Disconnect battery ground cable
Installation: After connecting, read out
fault memory, encode radio and normalize
power windows.
Vehicles with stationary heater: Set time on
timer for stationary heater
AR54.10-P-0003A
Notes on battery
All models
AH54.10-P-0001-01A
Danger!
Risk of death caused by vehicle slipping or
toppling off of the lifting platform.
Align vehicle between the columns of the
hydraulic hoist and position the four support
plates below the hoist support points specified
by the vehicle manufacturer.
AS00.00-Z-0010-01A
2
Place the vehicle on lifting platform
AR00.60-P-1000GH
3.1
Remove air guide (1)
Only with engine 113.942
Danger!
Risk of injury to skin and eyes suffering
scalding from contact with hot coolant spray.
Risk of poisoning from swallowing coolant.
Do not open cooling system unless coolant
temperature is below 90 °C. Open cap slowly
and release the pressure. Do not pour coolant
into beverage bottles.
Wear protective gloves, protective clothing
and eye protection.
AS20.00-Z-0001-01A
4
Drain coolant
Remove coolant hose at bottom on
radiator.
AR20.00-P-1142HA
5
Remove engine cover
6.1
Remove viscous fan (2)
All except model 163.174 /175 with
engine 113.981 /965.
Right-hand thread!
AR20.40-P-5660C
7.1
Remove the fan shroud (3).
Only model 163.154 /157 /172. Unscrew
bolts (4) from bottom of fan shroud
7.2
Remove electric fan
Only model 163.174/ 175.
AR20.40-P-5000GH
Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.
Page 2
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