Mercedes-Benz ML320. Manual — part 818

BT27.35-P-0005-01A

Strainer in inlet to converter lock-up control
solenoid valve, new

Transmission 722.6

k

TRANSMISSION

722.6## ## as of 0485895

P27.35-0251-09

144 Strainer/converter lock-up control solenoid valve

Strainer to protect against dirt and metal shavings in inlet to
converter lock-up control solenoid valve in valve housing.

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

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AR88.30-P-0200-04GH

Prepare cutting tool

Commercially available tools (see Workshop Equipment Manual)

Number

Designation

Make (e. g.)

Order number

WH58.30-Z-1010-10A

Cutting tool kit (compressed-air tool + blades)

Europe:
The Barn
Holly Tree Farm
Holmes Chapel Road
Lower Withington,
Cheshire, SK11 9DT
England
Tel.:
+44 1477 571700

Japan:
Osaka Chamber of
Commerce
2-8 Hommachibashi
Chuo-ku
Osaka, Japan, 540-
0029
Tel.:+81 6 6944 6445

USA:
SPX
Dealer Equipment
Services Tel.:

+1-888-458-4040

P88.30-2070-01

Observe general notes, guidelines and safety precautions for operation of pneumatic tools

contained in the operating instructions, included with the tool kit to avoid hazards and incorrect
operation.

Sharpen blades before use and while cutting with wet whetstone WK8 to obtain best results.

Detach detachable components from front fender, rear fender and tailgate with the following
blades:

-

Blade WK24ZV (5) with adjustment arm WK11B (6) when using pneumatic tool WK10HD
(3).

-

Blade WK24S (1) or WK6 with handle WK7 (2) for manual use.

P88.30-2071-01

1

Attach felt pads (4) at the bottom of the pneumatic tool (vehicle side) as well as the back of
the blade to protect the paint work.

2

Adjust cutting depth with adjustment arm WK11B (6).

To separate the detachable components from the front fender and rear fender, adjust rear

adjustment arm WK11 to a=25 mm, on tailgate to a=40 mm.

3

Set compressed air valve to p=6 bar for operation of pneumatic
tool and turn power control on tool to
position 1/2 - 2/3.

Copyright DaimlerChrysler AG 17.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

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AR88.30-P-0200-02GH

Prepare body

Commercially available tools (see Workshop Equipment Manual)

Number

Designation

Make (e. g.)

Order number

WH58.30-Z-1010-10A

Cutting tool kit (compressed-air tool + blades)

Europe:
The Barn
Holly Tree Farm
Holmes Chapel Road
Lower Withington,
Cheshire, SK11 9DT
England
Tel.:
+44 1477 571700

Japan:
Osaka Chamber of
Commerce
2-8 Hommachibashi
Chuo-ku
Osaka, Japan, 540-
0029
Tel.:+81 6 6944 6445

USA:
SPX
Dealer Equipment
Services Tel.:

+1-888-458-4040

P88.30-2115-01

Do not allow blade to touch paint to avoid scratches.Do not touch surface of remaining bead

of glue after cutting through, because this has a negative effect on the adherence. After cutting
through the bead of glue, do not wait longer than 6-8 hours to complete the repair. If it is not
possible to complete the repair within this time, apply Beta primer 5404 to the remaining bead of
glue to achieve good adhesion.

1

Insert blade WK6 (2) into handle (1) and remove remaining bead of glue from body.

Round off corners of blade (2) with WK8 whetstone to prevent damaging paint. A remaining

bead of glue with a height of approx. 0.5 mm can remain on the body.Position tool at angle of 45o
to remaining bead of glue.

2

Clean painted surfaces in area to be repaired with rag included
with repair kit.

Do not touch remaining bead of glue during this process.

3

Coat body areas scratched by the blade or bare spots with
primer (A000 986 06 50).

4

Coat repaired body points without any remaining bead of glue
with Beta primer 5404.

Allow Beta primer 5404 to air dry for at least 10 min, however no

longer than 15 min.

Copyright DaimlerChrysler AG 17.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

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AR88.30-P-0200-03GH

Prepare detachable body components

Commercially available tools (see Workshop Equipment Manual)

Number

Designation

Make (e. g.)

Order number

WH58.30-Z-1015-20A

Betapower II (2-component electric cartridge gun)

DOW Automotive
(Deutschland) GmbH

Am Güterbahnhof

D-35683 Dillenburg

Tel.: +49 (0)
39484/8714-0

995.182

Repair products

Number

Designation

Order number

BR00.45-Z-1055-02A

2K glue kit

168 670 00 93

P88.30-2092-01

1

Coat areas (9) on which glue is to be
applied with Beta Primer 5404 from
repair kit.

Allow Beta Primer 5404 to air-dry min. 10

min., however, not longer than 15 min.

P88.30-2082-01

P88.30-2083-01

2

Apply glue (9) to inside of new detachable body components.

Position tip of application nozzle on detachable body component. Immediately remove excess

glue.

Detachable parts must be glued on within 8 minutes after

applying glue.

Cut application nozzle open to create an approx. 6 mm large

opening. Before applying glue, apply approx. 30 mm long bead of
glue to the detachable component to ensure that the two components
are mixed well.

Top edge fender components :Glue bead should be approx. 8 mm
high, make contact with both sides of the gluing groove and end 10
mm before the end of the detachable body component.
Bottom edge fender components: Uniformly apply glue on spacers 30
mm wide and 20 mm high.
Component on tailgate: Glue bead should be approx. 8 mm high and
should run approx. 25 mm within the edges of the detachable body
component.

Copyright DaimlerChrysler AG 17.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1