Mercedes-Benz ML320. Manual — part 605

RENDER NEW VEHICLES, WHICH WERE IMMOBILIZED OPERATIONAL - AP00.70-P-1001ZZ

MODEL 129, 140, 163, 168, 170, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240

MODEL 461.302 /332 /342 /345

MODEL
463.200 /204 /206 /207 /208 /209 /220 /221 /224/225 /227 /228 /230 /231 /232 /233 /240 /241 /243 /244 /245 /24

service

recommend that the
vehicle fuel tank is
completely filled. Then
allow gasoline engines to
run warm for 2-3 minutes.

Notes on paintwork,
decorative and detachable
components

AH98.00-P-9019-01Z

if necessary, corrosion
protection after painting
(Section D)

AP98.00-P-0641A

1

Perform delivery
inspection

2

Check battery

AR54.10-P-1129-01A

3
+

Vent stationary heater and
top up coolant

Model 163, 168, 170, 202,
203, 208, 209, 210, 211,
215, 220, 230, 240, 461,
463
Models 129, 140 with
stationary heater, code 228

ra83001291165x

4

Check fluid level of
engine cooling system,
correct if necessary and
check corrosion protection
as well as antifreeze and
correct if necessary

Model 129, 140, 163, 168,
170, 202, 203, 208, 209,
210, 211, 215, 220, 230,
240

Model 463 with engine
112, 113

AP20.00-P-2010GA

Models 461, 463 with
engines 102, 103, 104,
117, 602, 603, 606, 612,
628

AP20.00-P-2010G

Risk of accident caused
by vehicle starting off by
itself when engine is
running. Risk of injury
caused by contusions and
burns during starting

Secure vehicle to prevent
it from moving. Wear
closed and snug-fitting
work clothes. Do not grasp
hot or rotating parts.

AS00.00-Z-0005-01A

2004 Mercedes-Benz ML350

1998-2005 GENINFO Overall vehicle - 163 Chassis

me

procedure or when
working near engine

5

Start engine

Allow to run at idle

speed until oil pressure is
displayed.

6

Check refrigerant level of
air conditioning system

Model 129 up to 31.5.96
with automatic air
conditioning, code 581a,

AP83.30-P-8312DA

Model 140 up to 31.5.95
with automatic air
conditioning, code 581a
with rear air conditioner,
code 582,
Model 202 up to 30.9.95
with automatic air
conditioning, code 581a,
Models 129, 170, 202,
208, 210, 220 with air
conditioning (or
Tempmatic for USA),
code 580

Models 461, 463 with air
conditioning, code H02

AP83.30-P-8312G

7

Move the pull switch of
the hydropneumatic
suspension into position N
and allow the engine to
run at increased idle speed
until the vehicle has
reached its normal level

Only for Hydropneumatic
suspension with automatic
level lowering device and
controlled damping, code
215c, All-round
hydropneumatic
suspension, code 487

8

Brake testing on test stand Model 129, 140, 170, 202,

203, 208, 209, 210, 215,
220

AP42.00-P-4290BA

Models 461, 463

AP42.00-P-4290G

9

Check brake disks for
signs of corrosion.

For vehicles which

were parked for more than
6 months.

10

Replace brake fluid

For vehicles which

were parked for more than
6 months.

Model 140 as of 1.7.93
except code 471

AP42.00-P-4280BA

Model 170 except code
471
Model 202 up to 31.5.94
except code 471

2004 Mercedes-Benz ML350

1998-2005 GENINFO Overall vehicle - 163 Chassis

me

Model 202 with code 472
Model 208 except 208.474
except code 471
Model 210 except code
471
Model 210 except
210.072/272 with code
472
Model 215 with code 472
Model 220 except code
Z07
Model 129, 140 as of
1.7.93 up to 31.5.94 with
code 471

AP42.00-P-4280BB

Model 129 as of 1.7.93
except code 212/471/472

AP42.00-P-4280BC

Model 129.059 059/064/
064 /068

Model 202 up to 31.5.94
with code 471

AP42.00-P-4280EA

Models 461, 463

AP42.50-P-4280G

11

Remove transport film
Installing transport foil

Model 168, 461, 463
Models 129, 140, 163,
170, 202, 203, 208, 209,
210, 211, 215, 220, 230,
240 with Paint protection,
code 524

AR97.20-P-4000A

Notes on paintwork,
decorative and detachable
components Notes on
transportation sheeting

Model 124, 126, 129, 140,
163, 168, 170, 201, 202,
203, 208, 209, 210, 211,
215, 220, 230, 463

AH98.00-P-9019-01Z

Model 129, 163, 168, 170,
202, 203, 208, 209, 210,
211, 215, 220, 230, 240,
414

AH97.20-P-9409-03A

12

Wash the vehicle

Preclean using high

pressure or steam cleaning
equipment. This will
remove any coarse dirt
particles.

13

Remove drips or rough
linings on the paintwork,
the windows or trim parts

Use metal dust remover

or solvent (e.g. pure
benzene, silicone remover,
artificial-resin thinner). On
non-painted plastic parts
do not use aggressive

*BR00.45-Z-1017-04A

2004 Mercedes-Benz ML350

1998-2005 GENINFO Overall vehicle - 163 Chassis

me

Repair materials

RETROFITTING & CONVERSION

TABLE OF CONTENTS FOR RETROFITTING AND CONVERTING SPECIAL EQUIPMENT - AN00.10-P-1000NZ

MODEL 163

cleaning agents.
Only for Activated
charcoal filter, code 306:
Cover inside of air inlet
grille on engine hood.
Cleaner

14

Treat paintwork using
polishing paste and buffer

If films still on

paintwork.
Polish

*BR00.45-Z-1015-04A

15

Perform treatment using
polish and gloss
preservation.

Polish

*BR00.45-Z-1013-04A

Gloss preserver

*BR00.45-Z-1014-04A

Number

Designation

Order number

BR00.45-Z-1017-04A

Cleaner

A 001 986 13 71

BR00.45-Z-1014-04A

Gloss preserver

A 000 986 44 74

BR00.45-Z-1015-04A

Polish

A 000 986 43 74

BR00.45-Z-1013-04A

Polish

A 000 986 45 74

AN31.10-P-8080AA Retrofit trailer

coupling

Model 163.113 /136 /154 /172 #A as
of 145273,
Model 163.113 /136 /154 /172 #X as
of 708319,
Model 163.128 /175 except styling
package, code U49

AN31.10-P-8080AA

AN31.10-P-8080AB Retrofit trailer

coupling

Model 163.113 /136 /154 /172 #A as
of 145273,
Model 163.113/136 /154 /172 #X as
of 708319,
Model 163.128 /175 with styling
package, code U49
Model 163.174

AN31.10-P-8080AB

AN31.10-P-8080AC Retrofit trailer

coupling

Model 163.136 /154 /172 #A up to
145272,
Model 163.136 /154 /172 #X up to
708318

AN31.10-P-8080AC

AN91.12-P-0001A

Retrofit third seat row Model

163.113 /128 /136/154 /157 /172 /175

AN91.12-P-0001A

2004 Mercedes-Benz ML350

1998-2005 GENINFO Overall vehicle - 163 Chassis

me