Mercedes-Benz ML320. Manual — part 574

REMOVE CONTACTS FROM SENSOR SPADE-TYPE CONTACT PLUG - AR00.19-P-0120-01A

Fig. 408: Identifying Wiring Harness Repair Kit, Supplement For Passenger Cars (220 589 04 99 00)

Fig. 409: Identifying Wiring Harness Repair Kit, Basic (000 589 13 99 00)

by soldering

Repair cable harness using
rapid connection
technology

AR00.19-P-0100-06A

Protect repair area after
cable repairs

Heat-shrinkable tube

AR00.19-P-0100-08A

Protect repair area after
cable repairs

Corrugated tube

AR00.19-P-0100-08B

Protect repair area after
cable repairs

Fabric tape

AR00.19-P-0100-08C

Checking wiring harness

AR54.18-P-0600-01A

Plugs and couplings as-
built configuration

GF00.19-P-8000A

Female contacts and
contact pins, installation
survey, as-built
configuration

GF00.19-P-7000A

2004 Mercedes-Benz ML350

1998-2005 GENINFO Overall vehicle - 163 Chassis

me

Fig. 410: Identifying Wiring Harness Repair Kit (220 589 02 99 00)

Fig. 411: Identifying Blade Holder With Clamping Pliers (220 589 01 99 50)

Fig. 412: Identifying SLK 2.8 - 97 Blade (220 589 01 99 63)

Unpin contact pins from the plug (SLK design 97)

1. Insert blade holder with clamping pliers

and SLK 2.8 - 97 blade

from front side into contact cavity

of connector housing (4).

Both spring shackles on the contact pin (7) are pressed together and, simultaneously, the locking tab

(5) of the connector housing (4) is lifted.

2. Remove contact pin (7) from connector housing (4) by gently pulling the corresponding line.

2004 Mercedes-Benz ML350

1998-2005 GENINFO Overall vehicle - 163 Chassis

me

Fig. 413: Unpinning Contact Pins From Plug (SLK Design 97)

Rocking the contact pin back and forth, thus making use of the full housing tolerance, may help to

unpin the contact.

REMOVE CONTACTS FROM SENSOR LAMINATED CONTACT PLUG - AR00.19-P-0120-01B

Fig. 414: Identifying New Passenger Vehicle Wiring Harness Repair Kit (220 589 04 99 00)

2004 Mercedes-Benz ML350

1998-2005 GENINFO Overall vehicle - 163 Chassis

me

Fig. 415: Identifying Wiring Harness Repair Kit, Basic (000 589 13 99 00)

Fig. 416: Identifying Wiring Harness Repair Kit (220 589 02 99 00)

Fig. 417: Identifying Blade Holder With Clamping Pliers (220 589 02 99 50)

Fig. 418: Identifying SLK 2.8 Blade (220 589 02 99 62)

Secondary unlocking for version with contact retainer (SLK)

1. Using a suitable tool, push tabs of contact retainer (1) in direction of arrow out of locked position.

Shown on 2-pin SLK connector

2004 Mercedes-Benz ML350

1998-2005 GENINFO Overall vehicle - 163 Chassis

me