Mercedes-Benz ML320. Manual — part 464

Fig. 106: Identifying Oil Pan Remove/Install Components - Shown On Engine 112

Remove/install

External torx set

Fig. 49

1

Remove oil pan bottom
section (1)

Model 163.154/157/172.

AR01.45-P-7555V

Model 163.174/175.

AR01.45-P-7555VE

*BA01.45-P-1002-01B

2

Disconnect electrical line
at oil sensor (oil level,
temperature and quality)
(B40)

Remove cable strap at oil

pipe.

3

Remove oil pipe (2) from
dipstick

Installation: Replace the

sealing ring!

AR18.40-P-3510BV

*BA01.20-P-1001-01E

4

Remove oil pan top
section(3)

Take out oil pan to the front in
direction of travel for this step;
rotate crankshaft slightly, if
necessary.

Installation: Observe

different bolt length and bolt
diameter: ?

Screw diagram of oil pan

AR01.45-P-7500-06F

Notes on application of
sealant to oil pan

Engine 112

AH01.45-P-0001-01C

2001 Mercedes-Benz ML320

1998-2005 ENGINE Complete engine - 163 Chassis

me

Crankcase ventilation, cylinder head cover

Notes on application of
sealant to oil pan

Engine
113.941/942/960/962/965/981.

AH01.45-P-0001-01E

*BA01.45-P-1001-01B
*BR00.45-Z-1013-
01A

5

Install in the reverse
order

6

Read out fault memory
and erase

Stored faults which can result
from cables being disconnected
or from simulation during
removal and installation or test
work, have to be processed and
erased in the fault memories after
completing the work: ?
Diagnosis Manual Volume 2
Index 0: Connecting and using
test equipment.

Risk of accident caused
by vehicle starting off by
itself when engine is
running. Risk of injury
caused by contusions and
burns during starting
procedure or when
working near the running
engine

Secure vehicle to prevent it from
moving by itself.
Wear closed and snug-fitting
work clothes.
Do not grasp hot or rotating
parts.

AS00.00-Z-0005-01A

7

Run engine and inspect
for leaks

Number

Designation

Engine
112.910/911/
912/913/914/
915/916/917/
920/921/922/
923/940/941/
942/943/944/
945/946/947/
949/951/953/
954/955/960/
961/970/972/
973/975/976

Engine 113.940/
941/942/943/
944/948/960/
961/962/963/
964/965/966/
967/968/969/
971/980/981/
982/984/986/
992/995

Engine
113.987/988/
990/991/993

BA01.20-P-
1001-01E

Screw of
cylinder head
cover

Nm 8

10

8

2001 Mercedes-Benz ML320

1998-2005 ENGINE Complete engine - 163 Chassis

me

Oil pan

Fig. 107: Identifying External Torx Set (001 589 76 09 00)

Repair materials

REMOVE/INSTALL BOTTOM PART OF OIL PAN - AR01.45-P-7555V

ENGINE 112.942 in MODEL 163.154

ENGINE 112.970 in MODEL 163.157

ENGINE 113.942 in MODEL 163.172

BA01.20-P-
1002-01E

Bolt of ignition
coils to cylinder
head cover

Nm 8

8

8

Number

Designation

Engine
112.910/911/
912/913/914/
915/917/920/
921/922/923/
940/941/942/
943/944/945/
946/947/949/
951/954/955/
960/961/970/
972/973/976

Engine
113.940/941/
942/943/944/
945/946/960/
961/962/963/
965/967/968/
969/980/981/
982/984/986/
992/995

BA01.45-P-
1001-01B

Bolt, oil pan to
crankcase

M6

Nm 9

9

M8

Nm 20

20

BA01.45-P-
1002-01B

Self-tapping
screw of oil pan
to oil pan

Thread not pre-
tapped

Nm 14

14

Thread pre-
tapped

Nm 10

10

Number

Designation

Order number

BR00.45-Z-1013-01A

Sealant

A 003 989 98 20

2001 Mercedes-Benz ML320

1998-2005 ENGINE Complete engine - 163 Chassis

me

Shown on engine 112

Fig. 108: Identifying Bottom Part Of Oil Pan Remove/Install Components - Shown On Engine 112

Remove/install

External torx set

Fig. 49

1

Remove engine trim panel

2

Remove viscous fan (4)

Right-hand thread!

AR20.40-P-5660C

3.1

Remove fan shroud (5)

Only engine

112.942 /970.

Unscrew bolts (8) at

bottom of fan shroud.

4.1

Remove air guide (9)

Engine 113.942 only.

5

Drain and collect engine oil

*BA01.45-P-1003-01B

*BF18.00-P-1001-01H

6

Unscrew nuts (7) at front
suspension carrier

Before unbolting the

left engine mount, press
oil line of power steering
out of fixture.

*BA22.10-P-1001-01L

7

Remove resonance tube (3)
with resonance unit (2)

Do not damage the

plastic strap.

The resonance pipe is

attached at the rear at the

2001 Mercedes-Benz ML320

1998-2005 ENGINE Complete engine - 163 Chassis

me