Mercedes-Benz ML320. Manual — part 721

AR68.10-P-1000GH

Removing and installing instrument panel

13.3.97

MODEL

163.113 /128 /136 /154 /157 /172 /174 /175

P68.10-0611-09

1

Upper air outlet cover

2

Instrument panel

3

Bolts

4

Bolts

5

Left and right side air nozzles

10

Bottom section of instrument panel

11

Plug connector to instrument cluster

A1

Instrument cluster

6

Instrument cluster cover frame

7

Center air nozzle

8

Plastic screws

9

Bolts

Remove/install

1

Remove instrument panel bottom section (10)

AR68.10-P-1040GH

2

Remove A-pillar trim on left and right

AR68.30-P-4050GH

3

Remove upper section of air outlet panel (1)

Long wedge

*115589035900

4

Unscrew screws (3) from upper side of
instrument panel

5

Remove instrument cluster (A1remove

AR54.30-P-6015GH

6.1

Disconnect sun sensor connector

Only as of 01.09.01: Connector is located

behind instrument cluster

7.1

Remove Parktronic display

Only with Parktronic system (PTS), Code

220a.

AR54.65-P-0003GH

8.1

Disconnect connector from actuator motor for
air distribution flap

Only as of 01.09.01: Connector is located

at center air outlet nozzle on driver's side.

9.1

Disconnect connector from temperature sensor

Only as of 01.09.01: Connector is located

on right side of center air outlet nozzle.

10

Remove screws (9) from center of instrument
panel

11

Remove screws (4) from sides of instrument
panel

12

Remove instrument panel (2)

Danger of damaging instrument panel

when removing and installing

13

Install in the reverse order

Copyright DaimlerChrysler AG 09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

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Long wedge

115 589 03 59 00

Copyright DaimlerChrysler AG 09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

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AF63.20-P-1120AG

Ticking noise from junction of instrument panel and A-pillar

23.1.02

MODEL

163.136 /154 /172 #A as of 145273,

163.136 /154 /172 #X as of 708319,
163.113 /128 /174 /175

Damage Code

Cause

Remedy

In case of complaints:

#

Hood hinge lower support plate contacting
upper sheet metal.

1

Locate noise.

2

Eliminate noise:

#

Strengthen left hood hinge support

SM63.20-P-0002GH

Strengthen right hood hinge support

SM63.20-P-0003GI

Copyright DaimlerChrysler AG 09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

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AR07.52-P-1465A

Remove/install intake air temperature sensor

16.2.99

ENGINE

604, 611.960 /961 /962, 612.961 /962 /963 /967, 613.961 /960, 628.960

P15.18-2021-11

Shown on Engine 613.961

1

Tie strap

2

Connector

3

Locking arm

4

Sealing ring

B17 Intake air temperature sensor

Remove/Install

1

Cut through cable strap (1) at locking arm (3)

Installation: Replace tie strap.

2

Unplug plug (2) at intake air temperature
sensor (B17)

The connector secures simultaneously the

snap-in brackets of the intake air temperature
sensor (B17).

3

Unlatch intake air temperature sensor (B17)
at the mount

Press together snap-in brackets (arrows)

and detach intake air temperature sensor
(B17).

Do not unlatch or latch intake air

temperature sensor (B17) with put on plug,
otherwise the snap-in brackets will be over-
tensioned and therefore damaged.
Replace intake air temperature sensor (B17)
with defective snap-in brackets.

4

Replace seal ring (4)

5

Install in the reverse order

6

Read diagnostic trouble code memory and
erase

Stored faults possibly caused by previous
simulation or by cables disconnected in the
process of installation or testing must be
processed and erased in the DTC memories
once all work is completed.

a

Connect Hand-Held Tester (HHT) and read
out DTC memory

Engine 611 up to 6.99

See

#

AD00.00-P-2000-03A

Diagnosis Manual Diesel Engine Volume 1.2

Engine 611 as of 7.99, 611.962, 612, 613, 628

See

#

STAR DIAGNOSIS

Copyright DaimlerChrysler AG 12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

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